104745-8941 ZEXEL 9 460 614 553 BOSCH INJECTION-PUMP ASSEMBLY 9460614553 1047458941 32a6500310

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 614 553 9460614553

ZEXEL 104745-8941 1047458941

MITSUBISHI-HEAV 32A6500310 32a6500310

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Cross reference number

BOSCH 9 460 614 553 9460614553

ZEXEL 104745-8941 1047458941

MITSUBISHI-HEAV 32A6500310 32a6500310

Zexel num

Bosch num

Firm num

Name

104745-8941

9 460 614 553

32A6500310 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S4S K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.4 45.9 46.9

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 42.8 38.8 46.8

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 43.9 39.9 47.9

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 46.4 45.4 47.4

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44.4 40.4 50.9

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 15.4 13.4 17.4

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 15.4 10.4 20.4

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 15.9 13.9 17.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 15.9 13.4 18.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 58.3 53.3 63.3

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 58.3 53.3 63.3

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 800 800 800

Overflow quantity cm3/min 420 290 550

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 800 800 800

Pressure kPa 549 520 578

Pressure kgf/cm2 5.6 5.3 5.9

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 800 800 800

Timer stroke mm 2.5 2.3 2.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Timer stroke mm 1 0.4 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 800 800 800

Timer stroke mm 2.5 2.1 2.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1000 1000 1000

Timer stroke mm 3.9 3.3 4.5

Oil temperature degC 50 48 52

_05

Pump speed r/min 1100 1100 1100

Timer stroke mm 4.1 3.6 4.5

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 17 16.5 17.5

Timer stroke TA mm 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 14 13 15

Timer stroke TA mm 2.5 1.5 3.5

Timer stroke variation dT mm 1.6 1.6 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 10 9 11

Timer stroke TA mm 0.5

Timer stroke variation dT mm 3.6 3.6 3.6

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 2.5 2.4 2.6

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 30 25 35

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B) (Torque to T after adjustment) Screw protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m) SW=SW10

Information:

2. Remove four bolts (2), nuts and cover that connect air inlet pipe (1) to the aftercooler cover.3. Put a mark on the turbocharger compressor housing in alignment with a mark on the turbocharger cartridge housing. Loosen the bolts for the turbocharger compressor housing. Carefully turn housing so air inlet pipe (1) is away from the aftercooler cover. 4. Remove bolts (3) that hold the aftercooler cover to the aftercooler base. Remove aftercooler cover (4). 5. Remove pipe (7), coupling, four bolts (5), elbow (6) and adapter (8).6. Remove the two brackets that hold the water inlet pipe to the timing gear cover. 7. Remove four bolts (9) and move elbow (10) and adapter (11) away from the aftercooler base.8. Remove the aftercooler core from the aftercooler base.Install Aftercooler Core
1. Install new O-ring seals (1) in the aftercooler core.2. Put aftercooler core (2) in position in the aftercooler base with the end that has the identification "Fresh Water" to the water inlet end of the aftercooler base. 3. Install a new O-ring seal on elbow (3). Put adapter (5) and elbow (3) in position on the aftercooler base and install four bolts (4). 4. Install new O-ring seals on elbow (7) and coupling (8).5. Install adapter (9), elbow (7), four bolts (6), coupling and pipe (10).6. Put the aftercooler cover in position on the aftercooler base and install the bolts that hold the cover to the base.7. Carefully turn the turbocharger compressor housing so the mark on the housing is in alignment with the mark on the turbocharger cartridge housing. Tighten the bolts for the compressor housing to 105 5 lb.in. (11.9 0.6 N m).
Do not cause damage to the O-ring seal between the turbocharger compressor housing and the cartridge housing.
8. Install the cover, four bolts (12) and nuts that connect air inlet pipe (11) to the aftercooler cover.9. Fill the engine with coolant.