104745-8221 ZEXEL 9 460 614 528 BOSCH INJECTION-PUMP ASSEMBLY 9460614528 1047458221 md334890

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 614 528 9460614528

ZEXEL 104745-8221 1047458221

MITSUBISHI MD334890 md334890

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104745-8221 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

BOSCH 9 460 614 528 9460614528

ZEXEL 104745-8221 1047458221

MITSUBISHI MD334890 md334890

Zexel num

Bosch num

Firm num

Name

104745-8221

9 460 614 528

MD334890 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D56 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 750 750 750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 50.6 50.1 51.1

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Remarks
NA

Injection timing adjustment_02

Pump speed r/min 750 750 750

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 57 56.5 57.5

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 65.9 65.4 66.4

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_04

Pump speed r/min 750 750 750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 50.6 49.6 51.6

Basic *

Oil temperature degC 50 48 52

Remarks
NA

Injection timing adjustment_05

Pump speed r/min 750 750 750

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Average injection quantity mm3/st. 57 56 58

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_06

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 65.7 63.2 68.2

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 65.9 64.9 66.9

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_08

Pump speed r/min 1750 1750 1750

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 60 57.5 62.5

Oil temperature degC 50 48 52

Injection timing adjustment_09

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 53.7 51.2 56.2

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2650 2650 2650

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 27.9 24.9 30.9

Difference in delivery mm3/st. 8.5

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 3050 3050 3050

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2650 2650 2650

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 27.9 22.9 32.9

Difference in delivery mm3/st. 9

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 16.4 14.9 17.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 16.4 14.4 18.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Governor adjustment_03

Pump speed r/min 750 750 750

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 5

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 65 85

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 75 65 85

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Overflow quantity cm3/min 420 290 550

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Pressure kPa 549 520 578

Pressure kgf/cm2 5.6 5.3 5.9

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 4.6 4.4 4.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 500 500 500

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 1.2 0.6 1.8

Oil temperature degC 48 46 50

_03

Pump speed r/min 1000 1000 1000

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 3.5 2.9 4.1

Oil temperature degC 50 48 52

_04

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 4.6 4.2 5

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1500 1500 1500

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 5.6 5 6.2

Oil temperature degC 50 48 52

_06

Pump speed r/min 2100 2100 2100

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Timer stroke mm 7.8 7.2 8.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 48 47.5 48.5

Timer stroke TA mm 3.9 3.7 4.1

Timer stroke variation dT mm 0.7 0.7 0.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 48 47 49

Timer stroke TA mm 3.9 3.5 4.3

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1250 1250 1250

Boost pressure kPa 73.3 72 74.6

Boost pressure mmHg 550 540 560

Average injection quantity mm3/st. 32 31 33

Timer stroke TA mm 2.5 1.9 3.1

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.4 1.3 1.5

BCS stroke mm 3.2 3 3.4

Control lever angle alpha deg. 59 55 63

Control lever angle beta deg. 41 36 46

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Adjustment of the W-CSD 1. Adjustment of the advance angle of the timer (1)Determine the timer advance angle using the following graph. (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtained. X:Temperature t (deg C) Y:Timer stroke TA (mm) (B): Timer stroke TA (mm):
----------

----------
(C)=TA=-0.0526t+3.14(-3<=t)

0000001901 W-FICD LEVER ADJUSTMENT

2. Adjustment of the W-FICD (1)Insert a block gauge L determined from the graph below between the control lever (D) and the idling stopper bolt (C). (2)Insert a shim S between the W-FICD lever (E) and the control lever (F). Adjust the W-FICD lever (E) so that it contacts the control lever (F) and fix it using bolt (B). TT Note: a) The temperature of wax at the time of adjustment must not exceed a. b) After completion of the adjustment, confirm that allowance for adjustment of the screw (G) is at least L1. Y:Control lever L mm X:Temperature t (deg C) H:Control lever gap: L (mm)
----------
L=L+-0.05mm S=5+-0.05mm T=3.4~4.9N-m(0.35~0.5kgf-m) a=30degC L1=3mm
----------
S=5mm L1=3mm H=L=-0.256t+10.39(-3<=tdegC)(S=5+-0.05mm)

Information:

Sequence For Rocker Arm Bolts(1) Bore in rocker arm for shaft (new) ... 24.803 0.013 mm (.9765 .0005 in.) Diameter of shaft (new) ... 24.752 0.013 mm (.9745 .0005 in.)(2) Put 2P2506 Thread Lubricant on the threads of all bolts that hold rocker arm shaft and tighten the bolts in the following step sequence. 1. Tighten bolts 1 through 4 in number sequence to ... 280 27 N m (210 20 lb.ft.)2. Tighten bolts 1 through 4 in number sequence to ... 440 20 N m (320 15 lb.ft.)3. Tighten bolts 1 through 4 in number sequence again to ... 440 20 N m (320 15 lb.ft.)(3) Torque for locknut for valve adjustment screw ... 28 4 N m (22 3 lb.ft.)(4) Torque for locknut for bridge adjustment screw ... 28 4 N m (22 3 lb.ft.)(5) Clearance for valves: Intake valves ... 0.38 mm (.015 in.)Exhaust valves ... 0.76 mm (.030 in.)(6) Height to top of dowel ... 53.3 0.5 mm (2.10 .02 in.)(7) Diameter of dowel (new) ... 11.008 0.003 mm (.4334 .0001 in.) Bore in bridge for dowel (new) ... 11.13 0.05 mm (.438 .002 in.)Bore in head for dowel ... 10.968 0.020 mm (.4318 .0008 in.)(8) Diameter of valve lifter (new) ... 27.896 0.013 mm (1.0983 .0005 in.) Bore in block for valve lifter (new) ... 27.9527 0.0190 mm (1.10050 .00075 in.) See Guideline For Reusable Parts; Salvage Of Lifter Bores in 3400 Family Engines, Form No. SEBF8069 for the procedure, tooling and specifications needed to install 4W4588 Sleeves for salvage of the lifter bores in the cylinder block.(9) 6N6872 Lifter Guide Spring. See Guideline For Reusable Parts, Form No. SEBF8066, for information on using guide springs again. (10) 2N7229 Spring: Length under test force ... 74.2 mm (2.92 in.)Test force ... 45 to 53 N (10 to 12 lb.)Free length after test ... 114.3 mm (4.50 in.)Outside diameter ... 29.7 mm (1.17 in.)(11) Dowel length above top surface of rocker shaft support to be (both ends) ... 12.7 1.0 mm (.50 .04 in.)(12) Clearance for rocker arms (both ends) ... 0.30 to 1.40 mm (.012 to .055 in.)(13) Use 2N7228 Washer as needed to get clearance (12).

Have questions with 104745-8221?

INJECTION-PUMP ASSEMBLY
4D56

104745-8280

9 460 611 748

MD334896

INJECTION-PUMP ASSEMBLY
4D56

104745-8290

9 460 611 017

MD334897

INJECTION-PUMP ASSEMBLY
4D56