104745-4981 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454981

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104745-4981 1047454981

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Cross reference number

ZEXEL 104745-4981 1047454981

Zexel num

Bosch num

Firm num

Name

104745-4981

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 49.9 49.4 50.4

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 41.3 38.8 43.8

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 49.9 48.9 50.9

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 46.3 43.8 48.8

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 10.9 8.9 12.9

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 35.6 35.6 35.6

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 8.4 13.4

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.7 5.2 10.2

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 260 520

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 431 402 460

Pressure kgf/cm2 4.4 4.1 4.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 431 392 470

Pressure kgf/cm2 4.4 4 4.8

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure kPa 559 520 598

Pressure kgf/cm2 5.7 5.3 6.1

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 850 850 850

Timer stroke mm 0.5 0 1

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.9 1.6 2.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.4 3.9 4.9

Oil temperature degC 50 48 52

_05

Pump speed r/min 2300 2300 2300

Timer stroke mm 6.1 5.6 6.5

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 31 30.5 31.5

Timer stroke TA mm 1.2 1 1.4

Timer stroke variation dT mm 0.7 0.7 0.7

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 31 30 32

Timer stroke TA mm 1.2 0.9 1.5

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 22 19.5 24.5

Timer stroke TA mm 0.6 0.1 1.1

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 36 31 41

Information:

Illustration 4 g01633558
(5) 326-7322 Bracket As (13) 250-3895 Spacer (14) 8T-4896 Hard Washer (15) 4L-6459 Bolt
Install the new 326-7322 Bracket As (5) by using four new 250-3895 Spacers (13), four new 4L-6459 Bolts (15), and four new 8T-4896 Hard Washers (14) in the same place where the muffler was previously installed. Refer to Illustration 4.
Illustration 5 g01633569
(4) 326-7321 Connector As (11) 249-3108 Isolation Mount (12) 7X-0618 Hard Washer (16) 8T-4244 Nut (17) 8T-7930 Bolt (19) 8T-4223 Hard Washer
Install the new 326-7321 Connector As (4) on bracket assembly (5) by using three new 249-3108 Isolation Mounts (11), three new 8T-7930 Bolts (17), six new 7X-0618 Hard Washers (12), three new 8T-4223 Hard Washers (19), and three new 8T-4244 Nuts (16). Refer to Illustration 5.
Illustration 6 g01633576
(2) 326-7333 Brace (7) 326-7334 Brace (11) 249-3108 Isolation Mount (12) 7X-0618 Hard Washer (16) 8T-4244 Nut (18) 8T-4176 Bolt (19) 8T-4223 Hard Washer
Install a new 326-7333 Brace (2) and a new 326-7334 Brace (7) to connector assembly (4) by using two new 249-3108 Isolation Mounts (11), two new 8T-4176 Bolts (18), four new 7X-0618 Hard Washers (12), two new 8T-4223 Hard Washers (19) and two new 8T-4244 Nuts (16). Refer to Illustration 6.
Illustration 7 g01633578
(1) 326-7315 Diesel Particulate Filter Gp
Install the new 326-7315 Diesel Particulate Filter Gp (1) onto connector assembly (4). The weight of the diesel particulate filter group is approximately 72.5 kg (160 lb). Refer to Illustration 7.
Illustration 8 g01633590
(9) 326-7320 Filter Clamp Assembly (16) 8T-4244 Nut (19) 8T-4223 Hard Washer (20) 8T-4910 Bolt
Install two new 326-7320 Filter Clamp As (9) by using eight new 8T-4223 Hard Washers (19), four new 8T-4910 Bolts (20) and four new 8T-4244 Nuts (16). Refer to Illustration 8.
Illustration 9 g01633633
(10) 195-3068 Ejector (22) 5P-0597 Hose Clamp (23) 273-3000 Hose (24) 233-7182 Tube
Install the new 195-3068 Ejector (10) to the diesel particulate filter. Refer to Illustration 9.
Install the new 273-3000 Hose (23), and the new 233-7182 Tube (24) to the ejector by using four new 5P-0597 Hose Clamps (22). Refer to Illustration 9.
Illustration 10 g01633714
(6) 326-7328 Tube As (8) 328-8875 Adaptor As (25) 141-1480 Clamp As (27) 202-1838 V-Band Clamp (28) 243-2973 Bellows
Install the new 326-7328 Tube As (6) to the inlet module tube of the diesel particulate filter by using a new 141-1480 Clamp As (25). Refer to Illustration 10.
Install the new 243-2973 Bellows (28) to tube assembly (6) by using a new 202-1838 V-Band