104745-4860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454860


 

Information injection-pump assembly

ZEXEL 104745-4860 1047454860
104745-4860 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104745-4860 1047454860


Zexel num
Bosch num
Firm num
Name
104745-4860 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   47 46.5 47.5
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   43.3 40.3 46.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   47 46 48
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   45.7 43.2 48.2
Oil temperature degC   52 50 54
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   14.9 12.9 16.9
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   39.5 35 44
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   14.9 11.9 17.9
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.1 5.1 9.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.1 4.6 9.6
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Oil temperature degC   50 48 52
Remarks
With an O-ring
 
_02
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   470 340 600
Oil temperature degC   50 48 52
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   431 402 460
Pressure with S/T OFF kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T OFF kPa   431 392 470
Pressure with S/T OFF kgf/cm2   4.4 4 4.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2150 2150 2150
Pressure with S/T OFF kPa   677 638 716
Pressure with S/T OFF kgf/cm2   6.9 6.5 7.3
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T OFF mm   2 1.8 2.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   700 700 700
Timer stroke with S/T OFF mm   0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   3.7 3.2 4.2
Timer stroke with S/T OFF mm   2 1.7 2.3
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2150 2150 2150
Timer stroke with S/T OFF mm   7 6.4 7.6
Oil temperature degC   52 50 54
_05
Pump speed r/min   2300 2300 2300
Timer stroke with S/T OFF mm   7.8 7.8 7.8
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   31 30.5 31.5
Timer stroke TA mm   1.2 1 1.4
Timer stroke variation dT mm   0.8 0.8 0.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   31 30 32
Timer stroke TA mm   1.2 0.9 1.5
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   20 17.5 22.5
Timer stroke TA mm   0.3 0.3 0.3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   25 23 27
Control lever angle beta deg.   36 31 41




Information:

Introduction
Diesel Particulate Filters (DPF) and Catalytic Converter Mufflers (CCM) are not applicable to all engines. Some engines contain a DPF and a CCM device that were installed as original equipment to meet engine emissions certification requirements. However, some engines may have had the devices installed during a retrofit program for emissions reduction.
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.Procedure for Shipping the Diesel Particulate Filters (DPF)
Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.
Place all the used Diesel Particulate Filter (DPF) center sections, regardless of condition, into a 0.152 mm (0.006 inch) thick plastic bag. Make sure that the bag is sealed before placing the DPF into a shipping container. This must be performed in order to contain any constituents from the used DPF during shipping. New replacement diesel particulate filters may come with a 0.152 mm (0.006 inch) plastic bag that can be used for wrapping the used DPF.Procedure for Shipping the Catalytic Converter Mufflers (CCM)
Seal the inlet port and the outlet port on all used Catalytic Converter Mufflers (CCM) with rubber caps or plastic caps. Various sized plastic caps can be ordered from the Cat Shop Supplies and Hand Tools catalog. Reference caps and plugs under the Shop Supplies section. An alternative is to seal the inlet ports and outlet ports with a 0.152 mm (0.006 inch) thick sheet of plastic and 50 mm (2 inch) wide sealing tape with good adhesive properties before shipping. Sealing or capping must be performed in order to contain any constituents from the used CCM during shipping.

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