104745-4140 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454140

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104745-4140 1047454140

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Cross reference number

ZEXEL 104745-4140 1047454140

Zexel num

Bosch num

Firm num

Name

104745-4140

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 56.6 56.1 57.1

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 52.3 49.8 54.8

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 56.6 55.6 57.6

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 48.8 46.3 51.3

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 31 29 33

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 31 28 34

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 19.6 15.1 24.1

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.8 5.8 9.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.8 5.3 10.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 50 85

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 50 85

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 460 330 590

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 560 430 690

Oil temperature degC 50 48 52

Remarks
Without S/T O-ring; S/T ON.

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 588 549 627

Pressure with S/T ON kgf/cm2 6 5.6 6.4

Pressure with S/T OFF kPa 490 461 519

Pressure with S/T OFF kgf/cm2 5 4.7 5.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure with S/T OFF kPa 490 451 529

Pressure with S/T OFF kgf/cm2 5 4.6 5.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure with S/T OFF kPa 637 598 676

Pressure with S/T OFF kgf/cm2 6.5 6.1 6.9

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 7.8 7.4 8.2

Timer stroke with S/T OFF mm 5.9 5.7 6.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 700 700 700

Timer stroke with S/T OFF mm 3.3 3.3 3.3

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 7.8 7.3 8.3

Timer stroke with S/T OFF mm 5.9 5.6 6.2

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke with S/T OFF mm 8.8 8.3 9.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 2000 2000 2000

Timer stroke with S/T OFF mm 9.8 9.3 10.2

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 40 39.5 40.5

Timer stroke TA mm 4.6 4.4 4.8

Timer stroke variation dT mm 1.3 1.3 1.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 40 39 41

Timer stroke TA mm 4.6 4.3 4.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 30 27.5 32.5

Timer stroke TA mm 3.4 3.1 3.7

Oil temperature degC 50 48 52

Remarks
OFF

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.36 6.26 6.46

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Potentiometer standards B:ON, OFF switch standard N:Pump speed Q:Injection quantity V:Output voltage C:Control lever angle C1:Full-speed C2:Idle E:Adjusting point G:ON-->OFF D:OFF-->ON Vi:Applied voltage
----------

----------
V1=1.6+-0.03(V) V2=(7.6+-0.9(V)) C3=(4.9(deg)) C4=(19.4(deg)) Vi=10(V)

Information:

Features and Benefits
Cat Reman Fuel Injectors and Nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured fuel injectors and nozzles. Cat Reman Fuel Injectors and Nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Caterpillar? parts distribution system Customer access regardless of location
Backed by Cat parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injectors and Nozzles is simple, visual, and requires no special tools. Please see the table below for applicable Core Acceptance Criteria for each Injector or Nozzle type.
Type Applicable Core Acceptance Criteria
Direct Injection Fuel Nozzles - Direct Injection (SELD0224)
Mechanical Unit Unit Injectors Mechanical (SELD0030-04)
Electronic Unit Unit Injectors - Electronic (SELD0226)
Warranty
Please consult the appropriate Cat?parts warranty statement for your area.
Availability
All of the above fuel injectors and nozzles are currently available for ordering. Some of these Reman Fuel Injectors and Nozzles are currently on initial seed support. For parts on initial seed support Antares may show "0" on-hand quantity for the Reman part number, however, orders for Reman will be filled with the new part equivalent. When Reman is the preferred option always order under the Reman part number regardless of what the system shows for on-hand. As long as the new equivalent part number has on-hand available the Reman order will be filled.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://catreman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.