104745-4120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047454120 1670040k00


 

Information injection-pump assembly

ZEXEL 104745-4120 1047454120
NISSAN-DIESEL 1670040K00 1670040k00
104745-4120 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104745-4120 1047454120
NISSAN-DIESEL 1670040K00 1670040k00


Zexel num
Bosch num
Firm num
Name
104745-4120 
104745-4121 
 
1670040K00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   47.4 46.9 47.9
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   43.4 43.4 43.4
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   45.2 43.2 47.2
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   48.1 48.1 48.1
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   47.4 46.4 48.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   48.4 46.4 50.4
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   46.8 44.3 49.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   15.4 12.4 18.4
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   15.4 11.9 18.9
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 6.3 10.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   295 295 295
Average injection quantity mm3/st.   41.3 33.8 48.8
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 5.8 10.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55 50 60
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55 50 60
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   900 900 900
Overflow quantity cm3/min   410 280 540
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   900 900 900
Pressure kPa   392 363 421
Pressure kgf/cm2   4 3.7 4.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   900 900 900
Pressure kPa   392 353 431
Pressure kgf/cm2   4 3.6 4.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1100 1100 1100
Pressure kPa   431 392 470
Pressure kgf/cm2   4.4 4 4.8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   900 900 900
Timer stroke mm   2 1.8 2.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   900 900 900
Timer stroke mm   2 1.6 2.4
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke mm   2.9 2.3 3.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.3 2.8 3.7
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   35 30 40

Test data Ex:

0000001801 STOP LEVER ADJUSTMENT

Test data 104745-4120
Adjustment of the stop lever Adjust adjusting bolt (B) so that the starting injection quantity is within the standard. Fix using nut. (A) Adjusting nut (C) Starting injection quantity adjusting lever
----------

----------
L=15.0~18.5mm




Information:


REM06-41
Reman
November 2006 REMAN FUEL INJECTORS FOR VARIOUS MACHINE, INDUSTRIAL AND ON-HIGHWAY TRUCK APPLICATIONS AnnouncementThe Remanufacturing Division announces the addition of the following Remanufactured Fuel Injectors to complement the existing product offerings for various machine, industrial and on-highway truck applications. CoverageThe addition of these Reman Fuel Injectors provides dealers with a lower cost repair option. The table below lists coverage by part number.
Reman Part Number New Part Number Engine Model Part Name
10R3071 2490697 C13 Injector Gp- Fuel
10R3147 2490712 C11 Injector Gp- Fuel
10R3262 2490713 C11 Injector Gp- Fuel
10R3263 2530614 C15 Injector Gp- Fuel
10R3264 2530615 C15 Injector Gp- Fuel
10R3266 2530617 C27 Injector Gp- Fuel Features and BenefitsCat? Remanufactured fuel injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel injectors. Cat Remanufactured fuel injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar parts distribution system
Customer access regardless of location
Off-the-shelf availability
Downtime reduced through exchange product
Same-as-new Caterpillar warranty
Consistent support
Core AcceptanceCore Acceptance Criteria for Caterpillar? Remanufactured fuel injectors is a simple, visual inspection, and requires no special tools. Consult our Core Acceptance Guide online for complete details.WarrantyPlease consult the appropriate warranty statement for your area.Core ManagementPlease refer to the Caterpillar? Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date.For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman website at https://reman.cat and click on Procedures and Policies (listed under Reman Program Information). If you have any questions regarding core return processing, feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928 or use our e-mail address -- reman_core_operations. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our e-mail address -- Reman_Help.
PELJ0719 CATERPILLAR? ?2006 Caterpillar

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