104745-0221 ZEXEL INJECTION-PUMP ASSEMBLY Cross 1047450221 wlvx13800a

Information injection-pump assembly

ZEXEL 104745-0221 1047450221

MAZDA WLVX13800A wlvx13800a

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Components :

0.	INJECTION-PUMP ASSEMBLY	104745-0221
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146996-8900
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE	146679-4120
7.	NOZZLE AND HOLDER ASSY	105148-1183
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	10.8(110)
10.	NOZZLE-HOLDER	105078-0111
11.	NOZZLE	105007-1210

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0720	SUPPLY PUMP
9.	[1]	146103-0100	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0420	DRIVE SHAFT
12/1.	[1]	146200-0400	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-5320	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0200	SLOTTED WASHER
29.	[1]	146220-4720	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146311-8420	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
34.	[1]	146312-2900	COMPRESSION SPRING
34B.	[1]	146312-2800	COMPRESSION SPRING
34C.	[1]	146312-3000	COMPRESSION SPRING
35/1.	[1]	146690-3200	SHIM D11.5&9.4T0.1
35/1.	[1]	146690-3300	SHIM D11.5&9.4T0.2
35/1.	[1]	146690-3400	SHIM D11.5&9.4T0.25
35/1.	[1]	146690-3500	SHIM D11.5&9.4T1.0
35/1.	[1]	146690-4100	SHIM D11.5&9.4T2
35/1.	[1]	146690-4200	SHIM D11.5&9.4T0.5
35/1.	[1]	146690-4300	SHIM D11.5&9.4T0.75
36.	[1]	146600-0800	O-RING
37.	[1]	146310-4020	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
41.	[1]	146312-3300	COMPRESSION SPRING
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146403-6820	HYDRAULIC HEAD
50.	[1]	146403-6820	HYDRAULIC HEAD
50.	[1]	146403-6820	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
54.	[4]	146433-0100	GASKET
55.	[4]	146430-7420	DELIVERY-VALVE ASSEMBLY VE74
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146707-3720	ANEROID CAPSULE
67/1.	[1]	146806-8620	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/23.	[1]	146936-6100	BRACKET
67/24.	[2]	020306-1640	BLEEDER SCREW
67/31.	[1]	146710-0400	BUSHING
67/32.	[1]	146602-1800	PLAIN WASHER
67/33.	[1]	146716-0200	UNION NUT
67/34.	[1]	146713-1000	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET
67/39.	[1]	146620-0300	CAPSULE
67/40.	[1]	026512-1540	GASKET
67/41.	[1]	146713-3700	ADJUSTING PIN
67/47.	[1]	146717-0800	COILED SPRING
67/49.	[1]	146721-0700	COVER
67/54.	[2]	139006-4500	BLEEDER SCREW
67/55.	[2]	139006-4600	BLEEDER SCREW
67/56.	[1]	146723-0200	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0400	CAPSULE
67/64.	[1]	146936-6600	BRACKET
67/68.	[1]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
67/70.	[1]	016520-6010	O-RING
67/71.	[1]	146714-0100	SLOTTED WASHER
67/72.	[1]	016010-0920	LOCKING WASHER
67/73.	[1]	146715-0120	BELLOWS
67/74/1.	[0]	146603-3700	SHIM T0.20
67/74/1.	[0]	146603-3800	SHIM T0.30
67/74/1.	[0]	146603-3900	SHIM T0.50
67/74/1.	[0]	146603-4000	SHIM T0.70
67/74/1.	[0]	146603-4100	SHIM T1.00
67/74/1.	[0]	146603-4200	SHIM T1.50
67/78.	[1]	146600-4400	SEAL RING
67/100.	[1]	146936-5900	BRACKET
67/102.	[1]	146936-5700	BRACKET
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-4100	THREADED PIN
67/201B.	[1]	146545-4200	THREADED PIN
67/201C.	[1]	146545-4300	THREADED PIN
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146811-2020	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146831-4320	CONTROL LEVER
72B.	[1]	146831-4420	CONTROL LEVER
72C.	[1]	146831-7720	CONTROL LEVER
72D.	[1]	146831-7820	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
75.	[1]	146621-0700	UNION NUT
95.	[1]	146865-6720	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER
115.	[1]	146976-0000	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET D11.4&8.2T1.0
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-6020	PULLING ELECTROMAGNET STAMP 60
137.	[2]	139514-0200	GASKET
145.	[1]	146621-4901	UNION NUT
147.	[1]	146600-5000	O-RING
162.	[1]	146625-8020	PLATE
200.	[1]	146206-0100	COILED SPRING
205.	[1]	146201-0100	WOODRUFF KEY
214.	[1]	146542-7500	BUSHING
217.	[1]	146542-2600	SLOTTED WASHER
218.	[1]	146592-9800	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146592-9700	COILED SPRING
221.	[1]	146936-5821	BRACKET
222.	[1]	010206-1440	HEX-SOCKET-HEAD CAP SCREW
223.	[1]	146670-9620	SWITCH
236.	[3]	139006-4800	BLEEDER SCREW
236.	[3]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146688-0920	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	407911-1410	CONTROL UNIT
243.	[1]	146621-4901	UNION NUT
244.	[1]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
245.	[3]	139512-0500	GASKET
246.	[1]	146125-0700	EYE BOLT
247.	[1]	146677-3920	INLET UNION
247.	[1]	146677-3920	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
251.	[1]	146125-0101	FILTER
252.	[1]	146125-0200	COILED SPRING
275.	[1]	146932-8000	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW
277.	[1]	146612-8000	BRACKET
310.	[1]	146685-8620	POTENTCIOMETER
310/2.	[2]	139104-0400	FLAT-HEAD SCREW
310/3.	[1]	146620-2900	FLAT-HEAD SCREW
310/4.	[1]	146621-0500	UNION NUT
310/5.	[1]	146614-2300	JOINT CONNECTION
310/6.	[1]	146661-0401	BOOT
317.	[2]	010206-1040	HEX-SOCKET-HEAD CAP SCREW
318.	[1]	146935-8220	BRACKET
360.	[1]	146663-1700	BUSHING
361.	[1]	146649-8900	CAP
362.	[2]	146620-8403	BLEEDER SCREW
370.	[1]	146663-2720	SPACER RING
800S.	[1]	146018-7820	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-1520	COMPRESSION SPRING
805S.	[1]	146574-0720	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
812S.	[1]	146600-1920	PARTS SET
821S.	[1]	146210-5820	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
847S.	[1]	146685-8810	POTENTCIOMETER
905.	[1]	146679-4120	ACTUATOR
906.	[1]	146996-8900	NAMEPLATE
912.	[2]	010206-1440	HEX-SOCKET-HEAD CAP SCREW

Include in #2:

104745-0221 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num

Bosch num

Firm num

Name

104745-0221

WLVX13800A MAZDA

INJECTION-PUMP ASSEMBLY
WL-NA K

Information:

PROBLEM
The Diesel Particulate Filter core may fail on certain C3.4B Industrial Engines. The failures may result in loss of power and a blocked Diesel Particulate Filter.
AFFECTED PRODUCT
Model Identification Number
C3.4B CJG01859-01865, 1867, 1869-1870, 1901-1910, 1994, 2268, 2272, 2323-2324, 2364-2365, 2367-2374, 2376-2377, 2414, 2430-2439, 2441-2446, 2454-2456, 2458-2460, 2462-2463, 2482, 2529, 4411-4414, 4453-4465, 4999-5025, 5048-5050, 5069-5088, 5090-5095
CNW00578-00579, 581-587, 666, 668-674, 677, 680, 684, 708, 730-738, 740-744, 746, 748-750
PARTS NEEDED
Qty
Part Number Description
1 20R3615 KIT-FILTER (After Failure Only)
1 3793061 SEAL (After Failure Only)
1 3793064 SEAL-O-RING (After Failure Only)
1 3879343 CLIP (After Failure Only)
1 4732321 ENGINE SOFTWARE
1 4813598 FILTER AS (After Failure Only)
1 GND_WIRE_KIT Regen Interlock GND Wire Kit (See Action Required)
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 26% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Before Failure:
1 - Update Engine Software, refer to Troubleshooting ? ECM Software ? Install, ensure to follow the steps to save the Engine Configuration data.
2 - Apply Carlson Service Number 14CP-013 - Regeneration Interlock Ground Wire Kit, contact a Carlson Paving Products Dealer for Kit Part Number 14CP-013.
After Failure:
1 - Refer to Steps 1 and 2 of the Before Failure actions.
2 - Service CCB Filter and replace with new filter, refer to Operation and Maintenance Manual ? Engine Crankcase Breather element ? Replace.
3 - Remove Diesel Particulate Filter, Refer to Disassembly and Assembly - Diesel Particulate Filter - Remove - wall Flow Diesel Particulate Filter.
4 - Move the Diesel Particulate Filter Assembly to a suitable work surface.
5 - Refer to Specifications - Diesel Particulate Filter (Wall Flow Diesel Particulate Filter(DPF)), remove V Band Clamps (1) and (4), carefully split assembly and remove DPF Canister element.
6 - Using new DPF Kit Filter, reassemble the Diesel Particulate Filter Assembly noting the alignment marks previously made in Step 3, refer to Specifications - Diesel Particulate Filter (Wall Flow Diesel Particulate Filter(DPF)).
7 - Reinstall the Diesel Particulate Filter assembly, Refer to Disassembly and Assembly - Diesel Particulate Filter - Install - wall Flow Diesel Particulate Filter.
8 - As the DPF has been replaced, ensure the ?DPF Replacement Reset? procedure is performed using CAT ET, refer to Troubleshooting - Service Tool Features - Components Replacement Resets.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.5-hour job
Note an additional 4.5 hours is allowed for After Failure.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.