Information injection-pump assembly
BOSCH
9 460 614 896
9460614896
ZEXEL
104742-7430
1047427430
Rating:
Cross reference number
BOSCH
9 460 614 896
9460614896
ZEXEL
104742-7430
1047427430
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
63.4
62.9
63.9
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
57.8
52.3
63.3
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
850
850
850
Average injection quantity
mm3/st.
63.4
62.4
64.4
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
61.3
61.3
61.3
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
24.1
21.1
27.1
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
50
48
52
Injection quantity adjustment_02
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
5
Oil temperature
degC
50
48
52
Injection quantity adjustment_03
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
24.1
20.6
27.6
Difference in delivery
mm3/st.
5.5
Basic
*
Oil temperature
degC
50
48
52
Governor adjustment
Pump speed
r/min
405
405
405
Average injection quantity
mm3/st.
10.6
8.6
12.6
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
405
405
405
Average injection quantity
mm3/st.
10.6
8.1
13.1
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
53.8
43.8
63.8
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
150
150
150
Average injection quantity
mm3/st.
53.8
43.8
63.8
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
405
405
405
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
440
310
570
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure
kPa
637
608
666
Pressure
kgf/cm2
6.5
6.2
6.8
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure
kPa
637
598
676
Pressure
kgf/cm2
6.5
6.1
6.9
Basic
*
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.5
2.3
2.7
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1000
1000
1000
Timer stroke
mm
2.5
2.1
2.9
Basic
*
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1200
1200
1200
Timer stroke
mm
3.5
2.9
4.1
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.1
3
3.2
KF dimension
mm
5.3
5.2
5.4
MS dimension
mm
1.8
1.7
1.9
Control lever angle alpha
deg.
16
12
20
Control lever angle beta
deg.
34
29
39
Information:
To prevent possible personal injury, care must be taken when pin (17) is removed. The spring and plunger behind pin (17) are under spring force.
11. Remove pin (17), the spring and the plunger from the control lever.12. Remove band assembly (18) from the lever assembly. 13. Remove two seals (20) and bearing (19) from the governor housing. 14. Remove spring (22) from governor bolt (21).15. Remove seat (23) from riser (24).16. Remove the dowel from riser (24).17. Remove riser (24) and governor bolt (21) as a unit from governor plate (25).18. Remove governor bolt (21) from riser (24). 19. Remove spring (27) and washer (26) from the sleeve.20. Remove sleeve (28) from the servo piston valve. 21. Remove ring (32), large race (31), bearing (29) and small race (30) from sleeve (28). 22. Remove lock (34) from flyweights (33).23. Remove flyweight (33) from the governor plate. 24. Turn the governor plate over, and bend locks (36) down. Remove bolts (37), bracket (35) and the servo piston assembly from the governor plate. 25. Remove dowel (43), lever (44) and the servo piston assembly from bracket (35).26. Remove pin (42) and piston (38) from sleeve (40).27. Remove valve (39) from piston (38).28. Remove O-ring seal (41) from sleeve (40). 29. Tap lightly on cylinder (45) to remove it from the governor plate. 30. Remove O-ring seals (46) from cylinder (45). 31. Use Tool (A) to remove retaining ring (47) from the gear assembly. 32. Remove ring (51), spring (50), drive assembly (48) and ring (49) from gear assembly (52). 33. Use Tool (B) to remove ring (53) from drive gear assembly (52). Remove drive gear assembly (52) from the governor plate. 34. If dowel replacement is needed remove dowels (55), (56) and (57) from the governor plate.35. Remove bearing (54) from the governor plate.Assemble Governor
1. If a replacement of the dowels in the governor plate is necessary, see the illustration for correct installation dimensions. 2. Install bearing (1) for drive gear (2) in governor plate (3) with Tooling (A) until it is 0.51 0.25 mm (.020 .010 in) below the top surface of the governor plate. 3. Put clean engine oil on the inside diameter of bearing (1). Install drive gear (2) in governor plate (3). 4. Turn governor plate (3) over, and install snap ring (4) that holds drive gear (2) in place. 5. Install O-ring seals (6) on cylinder (5). 6. Put clean engine oil on the O-ring seals on cylinder (5). Install cylinder (5) in the governor plate with the notch in the cylinder in alignment with the bolt hole in the governor plate as shown.7. Install the O-ring seal on sleeve (9).8. Put clean engine oil on piston (7), sleeve (9) and valve (8). Install sleeve (9) on piston (7) and valve (8) in piston (7) as shown.9. Install the servo piston assembly in cylinder (5). Valve (8), sleeve (9) and piston (7) are parts of the servo piston assembly. 10. Put lever (11)