104742-7130 ZEXEL 9 460 611 002 BOSCH INJECTION-PUMP ASSEMBLY 9460611002 1047427130

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 611 002 9460611002

ZEXEL 104742-7130 1047427130

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Components :

0.	INJECTION-PUMP ASSEMBLY	104742-7130
1.	_
2.	FUEL INJECTION PUMP	104642-7130
3.	NUMBER PLATE	146910-1300
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0820	DRIVE SHAFT
12/1.	[1]	146200-0800	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-5420	ROLLER SET
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0300	SLOTTED WASHER
29.	[1]	146220-5020	CAM PLATE
30.	[1]	146600-3000	O-RING
31.	[1]	146300-4800	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-4100	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-3000	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-5200	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM
48/1.	[1]	146690-6100	SHIM
48/1.	[1]	146690-6200	SHIM
48/1.	[1]	146690-6300	SHIM
48/1.	[1]	146690-6400	SHIM
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM
48/1.	[1]	146690-7300	SHIM
48/1.	[1]	146690-7400	SHIM
48/1.	[1]	146690-7500	SHIM
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0120	GUIDE PIN
50.	[1]	146402-4620	HYDRAULIC HEAD
50.	[1]	146402-4620	HYDRAULIC HEAD
50.	[1]	146402-4620	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
58.	[4]	146440-2520	PRESSURE-CONTROL VALVE
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146701-4920	MANIFOLD-PRESSURE COMP.
67/1.	[1]	146508-8821	GOVERNOR COVER
67/2.	[1]	146515-4820	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[2]	139310-0200	PLAIN WASHER
67/4.	[2]	139310-0200	PLAIN WASHER
67/5.	[1]	146831-7900	CONTROL LEVER
67/5B.	[1]	146831-8000	CONTROL LEVER
67/6.	[2]	014110-6440	LOCKING WASHER
67/6.	[2]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT M6P1H5
67/8.	[1]	146515-1120	LEVER SHAFT
67/9.	[1]	146587-4600	COILED SPRING
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER D14&10.1T1.50
67/12.	[1]	146540-0000	CONTROL LEVER
67/13.	[1]	013020-6040	UNION NUT M6P1H5
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-4500	BLEEDER SCREW
67/16.	[1]	146526-3000	BLEEDER SCREW
67/17.	[1]	146526-0000	FLAT-HEAD SCREW
67/18.	[1]	146587-4000	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
67/23.	[1]	146613-1300	BRACKET
67/24.	[2]	139006-4700	BLEEDER SCREW
67/25.	[2]	013020-6040	UNION NUT M6P1H5
67/25.	[2]	013020-6040	UNION NUT M6P1H5
67/31.	[1]	146710-0800	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-0700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-0100	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-9500	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4100	ADJUSTING PIN
67/42.	[2]	146714-0000	PLATE
67/43.	[1]	146715-0000	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-2200	COILED SPRING
67/48/1.	[1]	146720-0000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-0100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-0200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-0300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-0400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-0500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-0600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-0700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-0800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-0900	SPACER BUSHING L2.7
67/48/1.	[1]	146720-1000	SPACER BUSHING L2.9
67/48/1.	[1]	146720-1100	SPACER BUSHING L3.1
67/48/1.	[1]	146720-1200	SPACER BUSHING L3.3
67/48/1.	[1]	146720-1300	SPACER BUSHING L3.5
67/48/1.	[1]	146720-1400	SPACER BUSHING L2.8
67/48/1.	[1]	146720-1500	SPACER BUSHING L3.0
67/48/1.	[1]	146720-1600	SPACER BUSHING L3.2
67/48/1.	[1]	146720-1700	SPACER BUSHING L3.4
67/48/1.	[1]	146720-1800	SPACER BUSHING L3.6
67/48/1.	[1]	146720-1900	SPACER BUSHING L3.8
67/48/1.	[1]	146720-2000	SPACER BUSHING L4.0
67/48/1.	[1]	146720-2100	SPACER BUSHING L4.2
67/48/1.	[1]	146720-2200	SPACER BUSHING L4.4
67/48/1.	[1]	146720-2300	SPACER BUSHING L4.6
67/48/1.	[1]	146720-2400	SPACER BUSHING L4.8
67/48/1.	[1]	146720-2500	SPACER BUSHING L5.0
67/48/1.	[1]	146720-2600	SPACER BUSHING L5.2
67/48/1.	[1]	146720-2700	SPACER BUSHING L5.4
67/48/1.	[1]	146720-2800	SPACER BUSHING L5.5
67/48/1.	[1]	146720-2900	SPACER BUSHING L5.6
67/48/1.	[1]	146720-4500	SPACER BUSHING L1.8
67/48/1.	[1]	146720-4600	SPACER BUSHING L1.9
67/48/1.	[1]	146720-4700	SPACER BUSHING L2.0
67/48/1.	[1]	146720-4800	SPACER BUSHING L2.1
67/48/1.	[1]	146720-4900	SPACER BUSHING L2.2
67/48/1.	[1]	146720-5000	SPACER BUSHING L2.3
67/48/1.	[1]	146720-5100	SPACER BUSHING L2.4
67/48/1.	[1]	146720-5200	SPACER BUSHING L2.5
67/48/1.	[1]	146720-5300	SPACER BUSHING L2.6
67/48/1.	[1]	146725-2500	SPACER BUSHING L5.7
67/48/1.	[1]	146725-2600	SPACER BUSHING L5.8
67/48/1.	[1]	146725-2700	SPACER BUSHING L5.9
67/48/1.	[1]	146725-2800	SPACER BUSHING L6.0
67/48/1.	[1]	146725-2900	SPACER BUSHING L6.1
67/48/1.	[1]	146725-3000	SPACER BUSHING L6.2
67/48/1.	[1]	146725-3100	SPACER BUSHING L6.3
67/48/1.	[1]	146725-3200	SPACER BUSHING L6.4
67/48/1.	[1]	146725-3300	SPACER BUSHING L6.5
67/48/1.	[1]	146725-3400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-3500	SPACER BUSHING L6.7
67/48/1.	[1]	146725-3600	SPACER BUSHING L6.8
67/48/1.	[1]	146725-3700	SPACER BUSHING L6.9
67/48/1.	[1]	146725-3800	SPACER BUSHING L7.0
67/48/1.	[1]	146725-3900	SPACER BUSHING L7.1
67/48/1.	[1]	146725-4000	SPACER BUSHING L7.2
67/48/1.	[1]	146725-4100	SPACER BUSHING L7.3
67/48/1.	[1]	146725-4200	SPACER BUSHING L7.4
67/48/1.	[1]	146725-4300	SPACER BUSHING L7.5
67/49.	[1]	146721-0820	COVER
67/54.	[4]	020006-1240	BLEEDER SCREW M6P1L12 4T
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/83.	[1]	146717-4200	COILED SPRING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146865-4320	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-2000	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
120.	[1]	146579-6820	RETAINING PIN
122.	[1]	146580-0100	GOVERNOR SPRING
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-1120	CAPSULE
130/2.	[1]	139508-0200	GASKET D11.4&8.2T1
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0220	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1840	GASKET D17.9&12.2T1.50
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-4820	WIRE
243.	[1]	146621-1000	UNION NUT
800S.	[1]	146019-9620	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-5820	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146910-1300	NAMEPLATE
907.	[1]	029470-4030	WOODRUFF KEY
908.	[1]	013121-4140	UNION NUT M14P1.5H11
909.	[1]	029321-4050	LOCKING WASHER

Include in #2:

104742-7130 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 002 9460611002

ZEXEL 104742-7130 1047427130

Zexel num

Bosch num

Firm num

Name

104742-7130
104742-7131

9 460 611 002

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 950 950 950

Boost pressure kPa 24 22.7 25.3

Boost pressure kgf/cm2 0.24 0.226 0.254

Boost pressure mmHg 180 170 190

Average injection quantity mm3/st. 61.7 61.2 62.2

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 950 950 950

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 73.2 72.7 73.7

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 500 500 500

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 31.8 31.8 31.8

Oil temperature degC 48 46 50

Injection timing adjustment_04

Pump speed r/min 950 950 950

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 44.6 44.6 44.6

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 950 950 950

Boost pressure kPa 24 22.7 25.3

Boost pressure kgf/cm2 0.24 0.226 0.254

Boost pressure mmHg 180 170 190

Average injection quantity mm3/st. 61.7 60.7 62.7

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_06

Pump speed r/min 950 950 950

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 73.2 72.2 74.2

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1330 1330 1330

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 76.3 71.3 81.3

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1900 1900 1900

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 86 81 91

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2150 2150 2150

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 11.2 6.7 15.7

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2250 2250 2250

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2150 2150 2150

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 11.2 6.2 16.2

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 338 338 338

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 20.2 18.2 22.2

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 338 338 338

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 20.2 17.7 22.7

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 87.3 67.3 107.3

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 87.3 67.3 107.3

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 338 338 338

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_03

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet ON at idling position and stop lever operate

Speed control lever angle_04

Pump speed r/min 338 338 338

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet ON at idling position and stop lever operate

0000000901

Pump speed r/min 1000 1000 1000

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Overflow quantity cm3/min 395 265 525

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1050 1050 1050

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 510 481 539

Pressure kgf/cm2 5.2 4.9 5.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 950 950 950

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 481 442 520

Pressure kgf/cm2 4.6 4.2 5

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1050 1050 1050

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 510 471 549

Pressure kgf/cm2 5.2 4.8 5.6

Basic *

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1900 1900 1900

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure kPa 706 667 745

Pressure kgf/cm2 7.2 6.8 7.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1050 1050 1050

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 0.8 0.6 1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1050 1050 1050

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 0.8 0.4 1.2

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1900 1900 1900

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke mm 1.7 1.2 2.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 5.54 5.44 5.64

MS dimension mm 0.9 0.8 1

BCS stroke mm 4.5 4.4 4.6

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 41 41 41

Test data Ex:

0000001801 STOP LEVER ADJUSTMENT

Adjustment of the stop lever 1. Confirm that the starting injection quantity is within standards at the normal position. If below the specified lower limit, move the stop lever serrations one tooth and reconfirm. 2. Pull the stop lever (A) to the fuel cut direction at the standard idling speed of N and adjust the screw (B) to the position Q. Fix nut (C) to the torque T at the position where the clearance between the stop lever and the end of the screw is L mm (the screw is returned 2 turns). The head of the screw must protrude above the face of the nut. If the head of the screw is below the face of the nut, adjust the clearance between the stop lever A and the end of the screw at Q to L mm or more. 3. If adjustment in item 2 is not possible, move the stop lever installation position 1 tooth. 4. The stop lever's operating force is max. M kg (at R = 35). The stop lever must operate smoothly. (D) Normal position (E) Stop position
----------
N=338r/min Q=0mm3/st T=6~9N-m(0.6~0.9kgf-m) L=2mm M=4.0kg
----------
S=Dia6.50+0.09mm R=35mm

Information:

Start By:a. remove vibration damper and crankshaft pulley
The crankshaft seal and wear sleeve come as a set and must not be separated from each other at any time. Carefully read Special Instruction, Form No. SMHS8508, that is included with each seal and wear sleeve before any handling of the seal group is made.
1. Use a sharp punch and a hammer to put four equally spaced holes in seal (1).2. Install the tip of Tool (A) into the seal, and use the slide hammer to pull it out of the timing gear housing. Change the location of Tool (A) in the seal in order to pull the seal out evenly. 3. Install 5P-7314 Distorter Ring (3) [part of Tooling (B)] in the space where the seal was removed.
Be careful not to damage the crankshaft surface.
4. Use 5P-7312 Distorter Ring (2) [part of Tooling (B)] to distort the wear sleeve. Put the end of the distorter in the space where the seal was removed.5. Turn the distorter to cause distortion to the wear sleeve. Move the distorter to another position, and turn the distorter again. Do this procedure until the wear sleeve is loose on the crankshaft.6. Remove the distorter, distorter ring and wear sleeve.Install Crankshaft Front Seal & Wear Sleeve
1. Fasten Tooling (A) to the crankshaft.2. Use 6V-1541 Quick Cure Primer to clean the outside diameter of the crankshaft flange and the inside diameter of the wear sleeve.3. Put 9S-3265 Retaining Compound on the outside diameter of the crankshaft flange and the inside diameter of the wear sleeve.
Do not separate the lip-type seal from the wear sleeve. The material in the large lip of the seal can be damaged easily. A scratch or rub (not visible) from a finger can damage the seal enough that it cannot be used. Install the sleeve in the seal. Once there is separation of the sleeve and lip-type seal they cannot be used again and must be replaced with a new seal group. Do not use any type of lubrication during installation of the seal group. If any type of lubrication is used in the installation of the seal group, early seal failure can result.
4. Put seal group (1) in position on Tooling (A). Be sure direction arrows on the seal are the same as crankshaft rotation.5. Put clean engine oil on the face of washer on nut (2) [part of Tooling (B)] that contacts the installer.
The front and rear seals and wear sleeves have different spiral grooves in the seal. Because of this type of design, the front seal group for an engine is different from the rear seal group. If a seal group is installed on the wrong end of the engine, oil can actually be taken out of the engine instead of moving the oil back into the engine.
6. Install Tooling (B) onto Tooling (A), and install nut (2) [part of Tooling (B)] on the threaded shaft of Tooling (A). 7. Tighten nut (2) until Tooling (B) contacts Tooling (A).8.