104742-3030 ZEXEL F 01G 09W 0E4 BOSCH INJECTION-PUMP ASSEMBLY f01g09w0e4 1047423030 32a6507340

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09W 0E4 f01g09w0e4

ZEXEL 104742-3030 1047423030

MITSUBISHI-HEAV 32A6507340 32a6507340

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Buy INJECTION-PUMP ASSEMBLY 104742-3030 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104742-3030
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105119-4260
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	17.7(180)
10.	NOZZLE-HOLDER	105048-2320
11.	NOZZLE	105017-9450

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0820	DRIVE SHAFT
12/1.	[1]	146200-0800	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0100	PLAIN WASHER
20.	[1]	146210-9120	ROLLER SET
24.	[1]	146303-0400	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0100	SLOTTED WASHER
29.	[1]	146220-3620	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0200	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-4000	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-5100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146402-5720	HYDRAULIC HEAD
50.	[1]	146402-5720	HYDRAULIC HEAD
50.	[1]	146402-5720	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET
58.	[4]	149300-0521	PRESSURE-CONTROL VALVE
60.	[3]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146822-3420	GOVERNOR COVER
67/1.	[1]	146806-8520	GOVERNOR COVER
67/2.	[1]	146815-0220	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[2]	139310-0200	PLAIN WASHER
67/4.	[2]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-0000	CONTROL LEVER
67/5B.	[1]	146530-0100	CONTROL LEVER STAMP 001
67/5C.	[1]	146832-1500	CONTROL LEVER
67/5D.	[1]	146832-1600	CONTROL LEVER
67/6.	[2]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
67/6.	[2]	014110-6440	LOCKING WASHER D12.2&6.1T1.5
67/7.	[1]	013020-6040	UNION NUT
67/8.	[1]	146515-1820	LEVER SHAFT
67/9.	[1]	146587-4500	COILED SPRING
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER
67/12.	[1]	146540-5700	CONTROL LEVER
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-7300	FLAT-HEAD SCREW
67/18.	[1]	146587-0400	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
67/23.	[1]	146936-6520	BRACKET
67/24.	[2]	139006-4500	BLEEDER SCREW
67/25.	[1]	013020-6040	UNION NUT
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-4600	THREADED PIN L=24MM
67/201B.	[1]	146545-4700	THREADED PIN L=26MM
67/201C.	[1]	146545-4800	THREADED PIN L=28MM
67/202.	[1]	146598-5000	UNION NUT
67/203.	[1]	146600-1200	O-RING
67/204.	[1]	146545-4500	DAMPER
95.	[1]	146855-1720	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1.0
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-1220	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-9400	PLAIN WASHER
115.	[1]	146976-3000	SLIDING SLEEVE
116.	[1]	146576-0400	CAP
117/1.	[1]	146877-0820	PLUG L=5.0
117/1.	[1]	146877-0920	PLUG L=5.1
117/1.	[1]	146877-1020	PLUG L=5.2
117/1.	[1]	146877-1120	PLUG L=5.3
117/1.	[1]	146877-1220	PLUG L=5.4
117/1.	[1]	146877-1320	PLUG L=5.5
117/1.	[1]	146877-1420	PLUG L=5.6
117/1.	[1]	146877-1520	PLUG L=5.7
117/1.	[1]	146877-1620	PLUG L=5.8
117/1.	[1]	146877-1720	PLUG L=5.9
117/1.	[1]	146877-1820	PLUG L=6.0
117/1.	[1]	146877-1920	PLUG L=6.1
117/1.	[1]	146877-2020	PLUG L=6.2
117/1.	[1]	146877-2120	PLUG L=6.3
117/1.	[1]	146877-2220	PLUG L=6.4
117/1.	[1]	146877-2320	PLUG L=6.5
117/1.	[1]	146877-2420	PLUG L=6.6
117/1.	[1]	146877-2520	PLUG L=6.7
117/1.	[1]	146877-2620	PLUG L=6.8
117/1.	[1]	146877-2720	PLUG L=6.9
117/1.	[1]	146877-2820	PLUG L=7.0
117/1.	[1]	146877-2920	PLUG L=7.1
117/1.	[1]	146877-3020	PLUG L=7.2
117/1.	[1]	146877-3120	PLUG L=7.3
117/1.	[1]	146877-3220	PLUG L=7.4
117/1.	[1]	146877-3320	PLUG L=7.5
117/1.	[1]	146877-3420	PLUG L=7.6
117/1.	[1]	146877-3520	PLUG L=7.7
117/1.	[1]	146877-3620	PLUG L=7.8
117/1.	[1]	146877-3720	PLUG L=7.9
117/1.	[1]	146877-3820	PLUG L=8.0
117/1.	[1]	146877-3920	PLUG L=8.1
117/1.	[1]	146877-4020	PLUG L=8.2
117/1.	[1]	146877-4120	PLUG L=8.3
117/1.	[1]	146877-4220	PLUG L=8.4
120.	[1]	146879-6820	RETAINING PIN
122.	[1]	146580-4300	GOVERNOR SPRING
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-1120	CAPSULE
130/2.	[1]	139508-0200	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-3720	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-3720	PULLING ELECTROMAGNET
136B.	[1]	146650-9920	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-4901	UNION NUT
147.	[1]	146600-5000	O-RING
232.	[1]	146936-7300	BRACKET
233.	[1]	146733-0020	WIRE
234.	[1]	139006-4800	BLEEDER SCREW
235.	[1]	146936-7200	BRACKET
236.	[1]	139006-4700	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146733-0120	WIRE
243.	[1]	146621-4901	UNION NUT
245.	[3]	139512-0500	GASKET
246.	[1]	146125-0600	EYE BOLT
247.	[1]	146677-8520	INLET UNION
247.	[1]	146677-8520	INLET UNION
248.	[1]	146649-7400	SPACER BUSHING
251.	[1]	146125-0101	FILTER
252.	[1]	146125-0200	COILED SPRING
343.	[1]	146598-8700	CAP NUT
410.	[1]	014020-6140	PLAIN WASHER D11.5&6.5
411.	[1]	146598-6300	CAP NUT
800S.	[1]	146020-3420	PUMP HOUSING
800S.	[1]	146020-3420	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0720	COMPRESSION SPRING
805S.	[1]	146574-1220	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
821S.	[1]	146210-7320	ROLLER SET
825S.	[1]	146598-8600	CAP NUT
835S.	[1]	146598-7320	CAP
836S.	[1]	146598-7920	CAP
837S.	[1]	146598-7310	CAP
838S.	[1]	146598-6710	CAP
906.	[1]	146940-1300	NAMEPLATE
907.	[1]	029470-4030	WOODRUFF KEY

Include in #2:

104742-3030 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09W 0E4 f01g09w0e4

ZEXEL 104742-3030 1047423030

MITSUBISHI-HEAV 32A6507340 32a6507340

Zexel num

Bosch num

Firm num

Name

104742-3030

F 01G 09W 0E4

32A6507340 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S4S-DT K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 119.7 119.2 120.2

Difference in delivery mm3/st. 11

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 75.7 69.2 82.2

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 119.7 117.2 122.2

Difference in delivery mm3/st. 11.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 126.5 121 132

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 123.5 118 129

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 6.5

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 117.9 117.9

Oil temperature degC 50 48 52

Remarks
(check)

Governor adjustment

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 8.1 6.1 10.1

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Governor adjustment_02

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 8.1 5.6 10.6

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 120 95 145

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 120 95 145

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 525 525 525

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet ON at idling position and stop lever operate

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity with S/T ON cm3/min 540 410 670

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure with S/T ON kPa 696 647 745

Pressure with S/T ON kgf/cm2 7.1 6.6 7.6

Pressure with S/T OFF kPa 530 510 550

Pressure with S/T OFF kgf/cm2 5.4 5.2 5.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 900 900 900

Pressure with S/T OFF kPa 402 353 451

Pressure with S/T OFF kgf/cm2 4.1 3.6 4.6

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1100 1100 1100

Pressure with S/T OFF kPa 481 432 530

Pressure with S/T OFF kgf/cm2 4.9 4.4 5.4

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1250 1250 1250

Pressure with S/T ON kPa 696 637 755

Pressure with S/T ON kgf/cm2 7.1 6.5 7.7

Pressure with S/T OFF kPa 530 501 559

Pressure with S/T OFF kgf/cm2 5.4 5.1 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke with S/T ON mm 4.6 4.1 5.1

Timer stroke with S/T OFF mm 2.9 2.7 3.1

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 900 900 900

Timer stroke with S/T OFF mm 1.2 0.5 1.9

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke with S/T OFF mm 2.2 1.6 2.8

Oil temperature degC 50 48 52

_04

Pump speed r/min 1250 1250 1250

Timer stroke with S/T ON mm 4.6 3.9 5.3

Timer stroke with S/T OFF mm 2.9 2.5 3.3

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 94 92 96

Timer stroke TA mm 0.3 0 0.6

Timer stroke variation dT mm 2.6 2.6 2.6

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 112 110 114

Timer stroke TA mm 2.7 2.7

Timer stroke variation dT mm 0.2 0.2 0.2

Oil temperature degC 50 48 52

Remarks
(check)

_03

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 94 91.5 96.5

Timer stroke TA mm 0.3 0 0.8

Timer stroke variation dT mm 2.6 2.6 2.6

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 25 22.5 27.5

Timer stroke TA mm 3.5 2.7 4.3

Timer stroke variation dT mm 0.6 0.6 0.6

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 16 12 20

Control lever angle beta deg. 29 24 34

Test data Ex:

0000001801 TAMPER PROOF

Tamperproof installation procedure A:Position of break B:Rubber vibration damper C:Nut D:Cap E:Nut F:Nut G:Cap L1:Inspection dimension Fig. 1 Regulating valve seal 1) Target breaking torque T1 2) Maximum allowable breaking torque T2 3) Because the cap and the regulating valve are fixed using the MEC process, the bolt cannot be loosened after the bolt has been broken. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T3. Fig. 3 Maximum speed adjusting screw 1) Tighten nut (E) to the torque T4. 2) To prevent nut (E) from turning together, fix (E) using the tool, then tighten nut (F) to torque T4.
----------
L1=23~28mm T1=5~6.9N-m(0.5~0.69kgf-m) T2=9N-m(0.9kgf-m) T3=7~9N-m(0.7~0.9kgf-m) T4=6~9N-m(0.6~0.9kgf-m)
----------
L1=23~28mm

Information:

General Recommendations and Contamination Control Guidelines for Fuels
Follow all applicable industry standards and all applicable governmental, environmental, and safety guidelines, practices, regulations, and mandates.Note: These general recommendations and guidelines concerning maintenance and care of fuel and fuel storage systems are not intended to be all inclusive. Discuss proper fuel safety and health, handling, and maintenance practices with your fuel supplier. Use of these general recommendations and guidelines does not lessen the engine owners and/or fuel supplier responsibility to follow all industry standard practices for fuel storage and for fuel handling.Note: Where recommendations for draining water and/or sediment and/or debris are stated, dispose of this waste according to all applicable regulations and mandates.Note: Caterpillar filters are designed and built to provide optimal performance and protection of the fuel system components.Clean fuels, as detailed below, are strongly recommended to allow optimal performance and durability of the fuel systems and to reduce power loss, failures, and related down time of engines.Fuels of “ISO 18/16/13” cleanliness levels or cleaner as dispensed into the engine or machine fuel tank should be used. Reduced power, failures and related downtime can result if clean fuels are not used. Fuels of “ISO 18/16/13” are particularly important for new fuel system designs such as Common Rail injection systems and unit injection systems. These new injection system designs utilize higher fuel pressures and are designed with tight clearances between moving parts to meet required stringent emissions regulations. Peak injection pressures in current fuel injection systems may exceed 30,000 psi. Clearances in these systems are less than 5 µm. As a result, particle contaminants as small as 4 µm can cause scoring and scratching of internal pump and injector surfaces and of injector nozzles.Water in the fuel causes cavitation, corrosion of fuel system parts, and provides an environment where microbial growth in the fuel can flourish. Other sources of fuel contamination are soaps, gels, or other compounds that may result from undesirable chemical interactions in the fuels. Gels and other insoluble compounds can also form in biodiesel fuel at low temperatures or if biodiesel is stored for extended periods. An indication of microbial contamination, detrimental fuel additives interactions, or cold temperature gel is very rapid filter plugging of bulk fuel filters or machine fuel filters.To reduce downtime due to contamination, follow these fuel maintenance guidelines in addition to the recommendations given in the "Contamination Control" Chapter in this Special Publication:
Use high-quality fuels per recommended and required specifications (refer to the “Fuel” chapter in this Special Publication).
Do not add new engine oil, waste engine oil or any oil product to the fuel unless the engine is designed and certified to burn diesel engine oil (for example Caterpillar ORS designed for large engines). Engine oils may raise the sulfur level of the fuel and may cause fouling of the fuel system and loss of performance. Engine oils in fuels can also reduce the maintenance intervals of aftertreatment devices in Tier 4 machines.
Use recommended Cat filtration products, including Cat Advanced Efficiency Fuel