104742-2020 ZEXEL 9 460 613 484 BOSCH INJECTION-PUMP ASSEMBLY 9460613484 1047422020 1670069t03

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 613 484 9460613484

ZEXEL 104742-2020 1047422020

NITCO(MISA) 1670069T03 1670069t03

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Buy INJECTION-PUMP ASSEMBLY 104742-2020 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104742-2020
1.	_
2.	FUEL INJECTION PUMP	104642-2020
3.	NUMBER PLATE	146981-2000
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	18.1{185}
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0820	DRIVE SHAFT
12/1.	[1]	146200-0800	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0100	PLAIN WASHER
20.	[1]	146210-8420	ROLLER SET
24.	[1]	146303-0400	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0300	SLOTTED WASHER
29.	[1]	146220-5020	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-4700	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146306-2800	COMPRESSION SPRING
34B.	[1]	146306-2700	COMPRESSION SPRING
34C.	[1]	146306-2600	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-5200	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0600	GUIDE PIN
50.	[1]	146402-4320	HYDRAULIC HEAD
50.	[1]	146402-4320	HYDRAULIC HEAD
50.	[1]	146402-4320	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
58.	[4]	146440-2520	PRESSURE-CONTROL VALVE
60.	[3]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146704-2020	COMPENSATOR,MANIFOLD-PRES
67/1.	[1]	146805-3720	GOVERNOR COVER
67/2.	[1]	146515-3720	CONTROL SHAFT
67/3.	[1]	146600-0100	O-RING
67/4.	[1]	139310-0200	PLAIN WASHER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-3000	BLEEDER SCREW
67/31.	[1]	146710-1500	BUSHING
67/32.	[1]	146711-0000	PLATE
67/33.	[1]	139218-0400	UNION NUT
67/34.	[1]	146712-1700	BEARING PIN
67/35.	[1]	146621-0300	UNION NUT
67/36.	[1]	146600-1400	O-RING
67/37.	[1]	146710-1400	BUSHING
67/38.	[1]	139506-0200	GASKET D8.9&6.8T1.00
67/39.	[1]	146620-9500	CAPSULE
67/40.	[1]	026512-1540	GASKET D15.4&12.2T1.50
67/41.	[1]	146713-4300	ADJUSTING PIN
67/42.	[2]	146714-0200	PLATE
67/43.	[1]	146715-0300	DIAPHRAGM
67/44.	[1]	139306-0100	LOCKING WASHER
67/45.	[1]	013030-6040	UNION NUT M6P1H3.6
67/46.	[1]	146716-0000	UNION NUT
67/47.	[1]	146717-4300	COILED SPRING
67/48/1.	[1]	146720-3000	SPACER BUSHING L3.7
67/48/1.	[1]	146720-3100	SPACER BUSHING L3.9
67/48/1.	[1]	146720-3200	SPACER BUSHING L4.1
67/48/1.	[1]	146720-3300	SPACER BUSHING L4.3
67/48/1.	[1]	146720-3400	SPACER BUSHING L4.5
67/48/1.	[1]	146720-3500	SPACER BUSHING L4.7
67/48/1.	[1]	146720-3600	SPACER BUSHING L4.9
67/48/1.	[1]	146720-3700	SPACER BUSHING L5.1
67/48/1.	[1]	146720-3800	SPACER BUSHING L5.3
67/48/1.	[1]	146720-3900	SPACER BUSHING L5.5
67/48/1.	[1]	146720-4000	SPACER BUSHING L5.7
67/48/1.	[1]	146720-4100	SPACER BUSHING L5.9
67/48/1.	[1]	146720-4200	SPACER BUSHING L6.1
67/48/1.	[1]	146720-4300	SPACER BUSHING L6.3
67/48/1.	[1]	146720-4400	SPACER BUSHING L6.5
67/48/1.	[1]	146720-8900	SPACER BUSHING L6.7
67/48/1.	[1]	146720-9000	SPACER BUSHING L6.9
67/48/1.	[1]	146720-9100	SPACER BUSHING L7.1
67/48/1.	[1]	146720-9200	SPACER BUSHING L7.3
67/48/1.	[1]	146720-9300	SPACER BUSHING L7.5
67/48/1.	[1]	146720-9400	SPACER BUSHING L7.7
67/48/1.	[1]	146720-9500	SPACER BUSHING L7.9
67/48/1.	[1]	146720-9600	SPACER BUSHING L8.1
67/48/1.	[1]	146720-9700	SPACER BUSHING L8.3
67/48/1.	[1]	146720-9800	SPACER BUSHING L8.5
67/48/1.	[1]	146720-9900	SPACER BUSHING L3.6
67/48/1.	[1]	146725-0000	SPACER BUSHING L3.8
67/48/1.	[1]	146725-0100	SPACER BUSHING L4.0
67/48/1.	[1]	146725-0200	SPACER BUSHING L4.2
67/48/1.	[1]	146725-0300	SPACER BUSHING L4.4
67/48/1.	[1]	146725-0400	SPACER BUSHING L4.6
67/48/1.	[1]	146725-0500	SPACER BUSHING L4.8
67/48/1.	[1]	146725-0600	SPACER BUSHING L5.0
67/48/1.	[1]	146725-0700	SPACER BUSHING L5.2
67/48/1.	[1]	146725-0800	SPACER BUSHING L5.4
67/48/1.	[1]	146725-0900	SPACER BUSHING L5.6
67/48/1.	[1]	146725-1000	SPACER BUSHING L5.8
67/48/1.	[1]	146725-1100	SPACER BUSHING L6.0
67/48/1.	[1]	146725-1200	SPACER BUSHING L6.2
67/48/1.	[1]	146725-1300	SPACER BUSHING L6.4
67/48/1.	[1]	146725-1400	SPACER BUSHING L6.6
67/48/1.	[1]	146725-1500	SPACER BUSHING L6.8
67/48/1.	[1]	146725-1600	SPACER BUSHING L7.0
67/48/1.	[1]	146725-1700	SPACER BUSHING L7.2
67/48/1.	[1]	146725-1800	SPACER BUSHING L7.4
67/48/1.	[1]	146725-1900	SPACER BUSHING L7.6
67/48/1.	[1]	146725-2000	SPACER BUSHING L7.8
67/48/1.	[1]	146725-2100	SPACER BUSHING L8.0
67/48/1.	[1]	146725-2200	SPACER BUSHING L8.2
67/48/1.	[1]	146725-2300	SPACER BUSHING L8.4
67/48/1.	[1]	146725-2400	SPACER BUSHING L8.6
67/49.	[1]	146721-4220	COVER
67/54.	[4]	139006-4500	BLEEDER SCREW
67/56.	[1]	146723-0300	CONTROL LEVER
67/57.	[1]	146712-0100	BEARING PIN
67/58.	[2]	146620-0600	CAPSULE
67/59.	[2]	026506-1040	GASKET D9.9&6.2T1
67/60.	[1]	146724-0300	ELEMENT
67/61.	[1]	146724-0600	CAPSULE
67/78.	[1]	146600-4400	SEAL RING
67/83.	[1]	146717-4200	COILED SPRING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
72.	[1]	146831-6320	CONTROL LEVER
72B.	[1]	146831-6420	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT M6P1H5
95.	[1]	146865-4820	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146975-4200	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
120.	[1]	146879-1620	RETAINING PIN
122.	[1]	146580-0600	GOVERNOR SPRING
123.	[4]	146620-0500	HEX-SOCKET-HEAD CAP SCREW
130.	[1]	146421-1120	CAPSULE
130/1.	[1]	146421-1100	CAPSULE
130/2.	[1]	139508-0200	GASKET D11.4&8.2T1
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146650-5820	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-1000	UNION NUT
147.	[1]	146600-5000	O-RING
217.	[1]	146541-3100	SLOTTED WASHER
218.	[1]	146592-3400	COILED SPRING
219.	[1]	146541-3000	BUSHING
220.	[1]	146587-6900	COILED SPRING
224.	[1]	146928-7500	BRACKET
230.	[1]	146935-6420	BRACKET
231.	[1]	139006-4600	BLEEDER SCREW
233.	[1]	146662-9120	WIRE
236.	[1]	139006-4800	BLEEDER SCREW
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146688-0120	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146662-9220	CONTROL UNIT
243.	[1]	146621-4901	UNION NUT
245.	[2]	139512-0500	GASKET
246.	[1]	027412-2440	EYE BOLT
247.	[1]	146677-1820	PIPE
247.	[1]	146677-1820	PIPE
355.	[1]	146934-6900	BRACKET
356.	[1]	139006-4700	BLEEDER SCREW
357.	[2]	146613-5620	PLATE
360.	[1]	146663-1700	BUSHING
361.	[1]	146649-8900	CAP
362.	[2]	146620-8403	BLEEDER SCREW
800S.	[1]	146018-9920	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-1720	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
813S.	[1]	146600-3120	PARTS SET
821S.	[1]	146210-5820	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
906.	[1]	146981-2000	NAMEPLATE

Include in #2:

104742-2020 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 484 9460613484

ZEXEL 104742-2020 1047422020

NITCO(MISA) 1670069T03 1670069t03

Zexel num

Bosch num

Firm num

Name

104742-2020

9 460 613 484

1670069T03 NITCO(MISA)

INJECTION-PUMP ASSEMBLY
BD30TI K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 900 900 900

Boost pressure kPa 46 44.7 47.3

Boost pressure kgf/cm2 0.47 0.456 0.484

Boost pressure mmHg 345 335 355

Average injection quantity mm3/st. 104.7 104.2 105.2

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_02

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 113.5 113 114

Difference in delivery mm3/st. 10

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_03

Pump speed r/min 600 600 600

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 65 61 69

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 900 900 900

Boost pressure kPa 46 44.7 47.3

Boost pressure kgf/cm2 0.47 0.456 0.484

Boost pressure mmHg 345 335 355

Average injection quantity mm3/st. 104.7 102.7 106.7

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_05

Pump speed r/min 900 900 900

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 113.5 111.5 115.5

Difference in delivery mm3/st. 10.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_06

Pump speed r/min 1050 1050 1050

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 109.3 104.8 113.8

Oil temperature degC 50 48 52

Injection timing adjustment_07

Pump speed r/min 1200 1200 1200

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 111.7 102.7 120.7

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1750 1750 1750

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 130.3 125.3 135.3

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 31.3 28.3 34.3

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Average injection quantity mm3/st. 31.3 26.3 36.3

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7.8 5.8 9.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 7.8 3.8 11.8

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 124 94 154

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 124 94 154

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Boost pressure kPa 0 0 0

Boost pressure kgf/cm2 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Overflow quantity with S/T ON cm3/min 450 300 600

Oil temperature degC 50 48 52

Remarks
Without S/T O-ring; S/T ON.

Stop lever angle

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure with S/T ON kPa 716 657 775

Pressure with S/T ON kgf/cm2 7.3 6.7 7.9

Pressure with S/T OFF kPa 569 540 598

Pressure with S/T OFF kgf/cm2 5.8 5.5 6.1

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure with S/T OFF kPa 569 530 608

Pressure with S/T OFF kgf/cm2 5.8 5.4 6.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_03

Pump speed r/min 1750 1750 1750

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Pressure with S/T OFF kPa 647 608 686

Pressure with S/T OFF kgf/cm2 6.6 6.2 7

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 5.9 5.5 6.3

Timer stroke with S/T OFF mm 2.3 2.1 2.5

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1250 1250 1250

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 4.3 3.6 5

Timer stroke with S/T OFF mm 0.6 0 1.2

Oil temperature degC 50 48 52

_03

Pump speed r/min 1500 1500 1500

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke with S/T ON mm 5.9 5.5 6.3

Timer stroke with S/T OFF mm 2.3 1.9 2.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1750 1750 1750

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke with S/T OFF mm 4.2 3.6 4.8

Oil temperature degC 50 48 52

_05

Pump speed r/min 2000 2000 2000

Boost pressure kPa 66.7 65.4 68

Boost pressure kgf/cm2 0.68 0.666 0.694

Boost pressure mmHg 500 490 510

Timer stroke with S/T OFF mm 5.9 5.4 6.3

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 6.85 6.75 6.95

MS dimension mm 0.4 0.3 0.5

BCS stroke mm 6.3 6.2 6.4

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 54 50 58

Control lever angle beta deg. 37 32 42

Information:

External LeaksPressurize the cooling system using the 9S8140 Cooling System Pressurizing Pump Group and check the following:1. Leaks In Hoses Or Connections Check all hoses and connections for visual signs of leakage. If no leaks are found, look for damage to hoses or loose hose clamps. Also, check for leaks in accessories such as fuel heaters and transmission oil coolers.2. Leaks In The Radiator3. Leaks In The Heater4. Leaks In The Water Pump Check the water pump for leaks before starting the engine, then start the engine and look for leaks. If there are leaks at the water pump, repair the pump or install a new pump.5. Cylinder Head Gasket Leaks Look for leaks along the surface of the cylinder head gasket. If leaks are found, remove the cylinder head and install a new head gasket. Coolant Leaks At The Overflow Tube6. Defective Pressure Cap Or Relief Valve Check the sealing surfaces of the pressure cap and the radiator to be sure the cap is sealing correctly. Check the opening pressure and sealing ability of the pressure cap or relief valve with the 9S8140 Cooling System Pressurizing Pump Group.7. Engine Runs Too Hot If coolant temperature is too high, pressure will be high enough to move the cap off of the sealing surface in the radiator and cause coolant loss through the overflow tube. If this occurs, refer to the portion, Overheating, of the topic, Abnormal Cooling System.8. Air/Combustion Gas In The Cooling System Air/Combustion Gas in the cooling system reduces the heat transfer from hot engine parts to the coolant and causes low coolant flow. The most common causes of air are: * Improper filling of the cooling system trapping air in the system.* Combustion gas leaking into the system. If air/combustion gas is present in the cooling system, the engine should be checked for internal cracks (cylinder head, injector sleeve, cylinder liner) or for a defective cylinder head gasket.The cooling system can be checked for air using the BOTTLE TEST. The equipment needed to do this test is a one pint bottle, a bucket of water, and a hose which will fit the end of the overflow pipe of the radiator. Before testing, be sure the cooling system is filled correctly. Use a wire to hold the relief valve in the radiator cap open. Put the hose over the end of the overflow pipe. Start the engine and operate it at high idle rpm for a minimum of five minutes after the engine is at normal operating temperature. After five or more minutes at operating temperature, place the loose end of the hose in the bottle filled with water. If the water gets out of the bottle in less than forty seconds, there is too much exhaust gas leakage into the cooling system. Find the cause of the air or gas getting into the cooling system and correct as necessary. Internal LeakageIf coolant is found in the engine oil check the following internal components