104742-1592 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421592 8971918541

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104742-1592 1047421592

ISUZU 8971918541 8971918541

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Cross reference number

ZEXEL 104742-1592 1047421592

ISUZU 8971918541 8971918541

Zexel num

Bosch num

Firm num

Name

104742-1592
104742-1593

8971918541 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1180 1180 1180

Average injection quantity mm3/st. 53.8 53.3 54.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 36 32 40

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 41.7 37.7 45.7

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1180 1180 1180

Average injection quantity mm3/st. 53.8 52.8 54.8

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 63.6 59.1 68.1

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 16.6 13.6 19.6

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 16.6 13.6 19.6

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 8.6 6.6 10.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 8.6 6.6 10.6

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 60 100

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1400 1400 1400

Overflow quantity with S/T ON cm3/min 600 470 730

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1400 1400 1400

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1400 1400 1400

Pressure kPa 412 392 432

Pressure kgf/cm2 4.2 4 4.4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1900 1900 1900

Pressure kPa 569 540 598

Pressure kgf/cm2 5.8 5.5 6.1

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1400 1400 1400

Timer stroke mm 3.3 3.1 3.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 900 900 900

Timer stroke mm 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1400 1400 1400

Timer stroke mm 3.3 3.1 3.5

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 4.6 4.2 5

Oil temperature degC 50 48 52

_05

Pump speed r/min 1900 1900 1900

Timer stroke mm 6.1 5.8 6.5

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 5.4 5.3 5.5

MS dimension mm 0.7 0.6 0.8

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 35 30 40

Information:

3T6352 24V 35A (Delco-Remy Number 1117647)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (cold) ... 35A(1) Torque for the ground terminal nut ... 2.3 0.6 N m 21 5.0 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in) 3T6354 Regulator (Delco-Remy Number 1984287) Inside AlternatorVoltage setting ... No adjustmentPermissible voltage range ... 26 to 30VDelco-Remy (25SI)
3T1888 24V 50A (Delco-Remy Number 1117248)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output (cold) ... 54A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1.0 lb ft) 7N129 Regulator (Delco-Remy Number 1892824) Inside AlternatorVoltage setting range ... 27.5 1.0VAdjust voltage setting to ... 28V There are two types of adjustment: One type of adjustment is made by removing a pipe plug and turning the adjusting screw one or two notches in a clockwise direction to increase the voltage setting or one or two notches in a counterclockwise direction to decrease the voltage setting. The second type of adjustment is similar except, remove the end cover to expose the potentiometer for adjustment.Then increase speed to get a maximum output of ... 50ADelco-Remy (27SI)
9L5938 12V 65A (Delco-Remy Number 1105460), 3T7070 12V 65A (Delco-Remy Number 1105464)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 14.0 0.5VOutput (cold) ... 58ATorque for the ground terminal nut ... 9.0 3.0 N m (80 27 lb in)Torque for the output terminal nut ... 3.4 0.6 N m (30