104742-1130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421130 8943256050

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104742-1130 1047421130

ISUZU 8943256050 8943256050

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Cross reference number

ZEXEL 104742-1130 1047421130

ISUZU 8943256050 8943256050

Zexel num

Bosch num

Firm num

Name

104742-1130
104742-1131

8943256050 ISUZU

INJECTION-PUMP ASSEMBLY
4BE1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 60.8 60.3 61.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 60.8 56.3 65.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 49.4 45.9 52.9

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 60.8 59.8 61.8

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 59.1 55.1 63.1

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 58 52.5 63.5

Difference in delivery mm3/st. 6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13.4 10.4 16.4

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2200 2200 2200

Average injection quantity mm3/st. 8

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13.4 10.4 16.4

Difference in delivery mm3/st. 7

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.4 7.4 11.4

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity with S/T OFF cm3/min 620 490 750

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 588 568 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 588 568 608

Pressure with S/T OFF kgf/cm2 6 5.8 6.2

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1750 1750 1750

Pressure with S/T OFF kPa 637 608 666

Pressure with S/T OFF kgf/cm2 6.5 6.2 6.8

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 850 850 850

Timer stroke with S/T ON mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1450 1450 1450

Timer stroke with S/T OFF mm 0.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 0.9 0.5 1.2

Oil temperature degC 50 48 52

_05

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 3 2.8 3.2

Oil temperature degC 50 48 52

_06

Pump speed r/min 1750 1750 1750

Timer stroke with S/T OFF mm 5.7 5.4 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 50 46 54

Control lever angle beta deg. 35 30 40

Test data Ex:

0000001801 Temp. adjust full-load screw

Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm

Information:

(1) 7S7144 Spring for valves (new): Length under test force ... 44.86 mm (1.766 in)Test force ... 257 25 N (57.7 4.5 lb)Length of spring at valve open position ... 32.28 mm (1.271 in)Load at minimum operating length ... 708 35 N (160 8 lb)Free length after test ... 52.07 mm (2.05 in)Outside diameter ... 35.21 mm (1.386 in)Spring must not be bent more than ... 1.82 mm (.072 in)(2) Height to top of valve guide ... 22.23 0.25 mm (.875 .010 in)(3) Diameter of valve stem (new) ... 9.441 0.008 mm (.3717 .0003 in) Use again minimum diameter ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head.Minimum permissible (new) ... 9.456 mm (.3723 in)Maximum permissible (worn) ... 9.581 mm (.3772 in)(4) Valve lip thickness: 6N9916 Exhaust Valve Use again minimum ... 2.69 mm (.106 in)2W2620 Intake Valve Use again minimum ... 2.69 mm (.106 in)6N9915 Intake Valve Use again minimum ... 2.44 mm (.096 in)(5) Diameter of valve head: Exhaust valve ... 48.16 0.13 mm (1.896 .005 in)Intake valve ... 51.31 0.13 mm (2.020 .005 in)(6) Angle of valve face ... 29 1/4 1/4° (7) Depth of bore in head for valve seat insert ... 12.28 0.13 mm (.483 .005 in)(8) Diameter of valve seat insert for exhaust valve ... 50.889 0.013 mm (2.0035 .0005 in) Bore in head for valve seat insert for exhaust valve ... 50.813 0.030 mm (2.0005 .0012 in)Diameter of valve seat insert for intake valve ... 52.032 0.013 mm (2.0485 .0005 in)Bore in head for valve seat insert for intake valve ... 51.956 0.030 mm (2.0455 .0012 in)(9) Angle of face of valve seat insert ... 30 1°(10) Maximum permissible width of valve seat (intake and exhaust) ... 1.93 mm (.076 in) Minimum permissible width of valve seat (intake and exhaust) ... 1.14 mm (.045 in)(11) Dimension from top of closed valve to face of head: Minimum permissible dimension for 6N9916 Exhaust Valve ... 0.66 mm (.026 in)Minimum permissible dimension for 6N9915 or 2W2620 Intake Valve ... 0.15 mm (.006 in)(12) Outside diameter of the face of the valve seat insert: Exhaust seat ... 46.02 mm (1.812 in)Maximum permissible, exhaust seat ... 47.29 mm (1.862 in)Intake seat ... 49.28 mm (1.940 in)Maximum permissible, intake seat ... 50.55 mm (1.990 in)(13) Angle to grind seat face of the insert to get a reduction of maximum seat diameter ... 15°