Information injection-pump assembly
ZEXEL
104742-1070
1047421070
ISUZU
8944659920
8944659920
Rating:
Cross reference number
ZEXEL
104742-1070
1047421070
ISUZU
8944659920
8944659920
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
OFF
Injection timing adjustment
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
65.1
64.6
65.6
Difference in delivery
mm3/st.
4
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
16.6
13.1
20.1
Injection timing adjustment_03
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
65.3
59.8
70.8
Injection timing adjustment_04
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
63
59
67
Injection timing adjustment_05
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
65.1
64.1
66.1
Injection timing adjustment_06
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
55.2
51.2
59.2
Injection timing adjustment_07
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
65.3
60.3
70.3
Injection quantity adjustment
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
16.6
13.6
19.6
Difference in delivery
mm3/st.
7
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2200
2200
2200
Average injection quantity
mm3/st.
8
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.4
7.4
11.4
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.4
7.4
11.4
Governor adjustment_03
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
3
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
80
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1600
1600
1600
Overflow quantity with S/T OFF
cm3/min
621
492
750
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure
kPa
588.5
569
608
Pressure
kgf/cm2
6
5.8
6.2
Basic
*
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure with S/T OFF
kPa
343.5
314
373
Pressure with S/T OFF
kgf/cm2
3.5
3.2
3.8
Stop lever angle_03
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
588.5
569
608
Pressure with S/T OFF
kgf/cm2
6
5.8
6.2
Stop lever angle_04
Pump speed
r/min
1750
1750
1750
Pressure with S/T OFF
kPa
637.5
608
667
Pressure with S/T OFF
kgf/cm2
6.5
6.2
6.8
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke
mm
3
2.8
3.2
Basic
*
_02
Pump speed
r/min
765
680
850
Timer stroke with S/T ON
mm
0.5
0.5
0.5
_03
Pump speed
r/min
1450
1450
1450
Timer stroke with S/T OFF
mm
0.5
_04
Pump speed
r/min
1500
1500
1500
Timer stroke with S/T OFF
mm
0.9
0.3
1.5
_05
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
3
2.7
3.3
_06
Pump speed
r/min
1750
1750
1750
Timer stroke with S/T OFF
mm
5.7
5.3
6.1
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.1
3
3.2
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
0.9
0.8
1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
Refer to additional devices. deg. 50 46 54
Refer to additional devices. deg. 50 46 54
Control lever angle beta
deg.
45
40
50
Test data Ex:
0000001801 TEMP. ADJUST FULL-LOAD SCREW
Temporary full load screw adjustment
Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm
0000001901 CONTROL LEVER ANGLE
Lever angle alpha, beta
Dimensions a, b
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~19.5)mm
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~19.5)mm
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~19.5)mm
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~19.5)mm
Information:
Display
The upper display (1) and lower display (2) of the GSC provide information about the generator set.* The upper display (1) shows AC voltage, current, and frequency of one phase of the generator output. Each phase can be viewed one at a time by pushing phase select key (4). The upper display (1) is also used to show the various fault codes for system faults. For more information on fault codes, refer to the Service Manual Module SENR5809 for Fault Descriptions.* The lower display (2) shows: system battery voltage, engine hours, engine speed, engine oil pressure, and engine coolant temperature. The value for one of those conditions is displayed for two seconds, then the display scrolls to the value for the next condition. A small pointer identifies the engine condition that corresponds to the value that is showing. When engine meter key (3) is pressed, the lower display stops scrolling and continuously shows one particular value. The pointer flashes above the condition whose value is showing. When the engine meter key is pressed a second time, the display returns to scrolling.* The lower display also shows a relay status indicator. When a GSC relay is activated, the corresponding relay indicator (K1, K2, etc.) is shown on lower display (2). When a relay is not activated, the corresponding indicator (K1, K2, etc.) is not shown. Refer to the Service Manual Module SENR5809 for a description of the relay functions.Both the upper and lower display are used for programming functions when in the service mode. For more information, refer to the Service Manual Module SENR5809 for Service Modes.Keypad
The keypad (3) is used to control the information that is shown on upper display (1) and the lower display (2). The seven keys of keypad have two sets of functions: normal functions and service functions. For a description of the service functions of the keys, refer to the Service Manual Module SENR5809 for Service Models. The normal functions of the keys are as follows. Leftmost key (5) - This key only functions when the GSC is in the service mode. This key is used to scroll right. PHASE SELECT key (6) - This key selects which phase of the generator output shows on the GSC upper display. Pressing this key allows the operator to check the voltage, current, and frequency of each phase, one at a time. ENGINE METER key (7) - This key stops the scrolling of engine conditions on the lower display (2). The lower display continuously shows the value for one particular engine condition. The pointer for the particular engine condition flashes to indicate scrolling is stopped. Pressing the key again resumes the scrolling. LAMP TEST key (8) - This key perfumes a lamp test on the GSC and the optional alarm module for a maximum of ten seconds, if held pressed. On the GSC: the eight fault indicators are ON CONTINUOUSLY - every segment of the upper display (1) and the lower display (2) are ON. For the
The upper display (1) and lower display (2) of the GSC provide information about the generator set.* The upper display (1) shows AC voltage, current, and frequency of one phase of the generator output. Each phase can be viewed one at a time by pushing phase select key (4). The upper display (1) is also used to show the various fault codes for system faults. For more information on fault codes, refer to the Service Manual Module SENR5809 for Fault Descriptions.* The lower display (2) shows: system battery voltage, engine hours, engine speed, engine oil pressure, and engine coolant temperature. The value for one of those conditions is displayed for two seconds, then the display scrolls to the value for the next condition. A small pointer identifies the engine condition that corresponds to the value that is showing. When engine meter key (3) is pressed, the lower display stops scrolling and continuously shows one particular value. The pointer flashes above the condition whose value is showing. When the engine meter key is pressed a second time, the display returns to scrolling.* The lower display also shows a relay status indicator. When a GSC relay is activated, the corresponding relay indicator (K1, K2, etc.) is shown on lower display (2). When a relay is not activated, the corresponding indicator (K1, K2, etc.) is not shown. Refer to the Service Manual Module SENR5809 for a description of the relay functions.Both the upper and lower display are used for programming functions when in the service mode. For more information, refer to the Service Manual Module SENR5809 for Service Modes.Keypad
The keypad (3) is used to control the information that is shown on upper display (1) and the lower display (2). The seven keys of keypad have two sets of functions: normal functions and service functions. For a description of the service functions of the keys, refer to the Service Manual Module SENR5809 for Service Models. The normal functions of the keys are as follows. Leftmost key (5) - This key only functions when the GSC is in the service mode. This key is used to scroll right. PHASE SELECT key (6) - This key selects which phase of the generator output shows on the GSC upper display. Pressing this key allows the operator to check the voltage, current, and frequency of each phase, one at a time. ENGINE METER key (7) - This key stops the scrolling of engine conditions on the lower display (2). The lower display continuously shows the value for one particular engine condition. The pointer for the particular engine condition flashes to indicate scrolling is stopped. Pressing the key again resumes the scrolling. LAMP TEST key (8) - This key perfumes a lamp test on the GSC and the optional alarm module for a maximum of ten seconds, if held pressed. On the GSC: the eight fault indicators are ON CONTINUOUSLY - every segment of the upper display (1) and the lower display (2) are ON. For the