104742-1063 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421063 8944626462


 

Information injection-pump assembly

ZEXEL 104742-1063 1047421063
ISUZU 8944626462 8944626462
104742-1063 INJECTION-PUMP ASSEMBLY
Rating:
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Cross reference number

ZEXEL 104742-1063 1047421063
ISUZU 8944626462 8944626462


Zexel num
Bosch num
Firm num
Name
104742-1063 
104742-1230 
 
8944626462  ISUZU
INJECTION-PUMP ASSEMBLY
4BE1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Timer measuring device installation position
Low pressure side
  LOW PRESSURE SIDE
Injection timing adjustment
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   61.2 60.7 61.7
Difference in delivery mm3/st.   4
Basic   *
Injection timing adjustment_02
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   13.5 10 17
Injection timing adjustment_03
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   58.3 52.3 64.3
Injection timing adjustment_04
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   59.5 55 64
Injection timing adjustment_05
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   61.2 60.2 62.2
Injection timing adjustment_06
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   49.7 45.7 53.7
Injection timing adjustment_07
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   61.2 56.2 66.2
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   13.5 10.5 16.5
Difference in delivery mm3/st.   7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   8
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.4 7.4 11.4
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.4 7.4 11.4
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 80 120
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity cm3/min   621 492 750
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   588.5 569 608
Pressure with S/T OFF kgf/cm2   6 5.8 6.2
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T OFF kPa   343.5 314 373
Pressure with S/T OFF kgf/cm2   3.5 3.2 3.8
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   588.5 569 608
Pressure with S/T OFF kgf/cm2   6 5.8 6.2
Stop lever angle_04
Pump speed r/min   1750 1750 1750
Pressure with S/T OFF kPa   637.5 608 667
Pressure with S/T OFF kgf/cm2   6.5 6.2 6.8
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
_02
Pump speed r/min   850 850 850
Timer stroke with S/T ON mm   0.5 0.5
_03
Pump speed r/min   1450 1450 1450
Timer stroke with S/T OFF mm   0.5
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   0.95 0.3 1.6
_05
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.7 3.3
_06
Pump speed r/min   1750 1750 1750
Timer stroke with S/T OFF mm   5.7 5.3 6.1
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   50 46 54
Control lever angle beta deg.   35 30 40

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104742-1063
Lever angle alpha, beta Dimensions a, b
----------

----------
Alpha=50+-4deg Beta=35+-5deg a=(4.8~7.6mm) b=(11.1~15.6mm)

0000001901 TEMP. ADJUST FULL-LOAD SCREW

Test data 104742-1063
Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm




Information:


Failure to follow these oil recommendations can cause shortened engine life due to deposits and or excessive wear.
Total Base Number (TBN) and Fuel Sulfur Levels For Caterpillar Prechamber Combustion (PC) Diesel Engines
New engine oil must have a TBN of 20 times (for Precombustion Chamber engines) and ten times (for direct injection engines) the percent fuel sulfur as measured by ASTM D2896 method. Refer to the following chart.
Y=oil TBN shown by ASTM D2896. X=percent of fuel sulfur by weight. New oil TBN (1). Change oil when the used oil TBN limit (2) is reached.Caterpillar's 20 times rule for TBN (Reference: Oil and Your Engine, SEBD0640) versus fuel sulfur was a general requirement developed in the early 1980's for Cat prechamber combustion (PC) system engines. Caterpillar still maintains 20 times TBN value for PC engines when using API CE or CF-4 oil (related to fuel sulfur above 0.5 percent). Engines built prior to 1990 can continue to use single grade viscosity oil or commercial oils, provided the engine operates to user satisfaction.Fuel sulfur neutralization of new oil formulations in direct injection (DI) system engines are more effective. Field results indicate that direct injection combustion (DI) systems and the oils now recommended for those engines will operate at an oil TBN equal to ten times the fuel sulfur.Total Base Number (TBN) and Fuel Sulfur Levels For Caterpillar Direct Injection (DI) Diesel Engines
The TBN for a new oil is dependent on the sulfur level of the fuel used. For direct injection engines running distillate diesel fuel, the minimum new oil TBN (by ASTM D 2896) must be 10 times the fuel sulfur level, and the minimum TBN is 5 regardless of sulfur level, see the chart below.TBN vs Fuel Sulfur for Caterpillar DI Diesel Engines
Y=oil TBN shown by ASTM D2896. X=percent of fuel sulfur by weight. New oil TBN (1). Change oil when the used oil TBN limit (2) is reached.In areas where the fuel sulfur exceeds 1.5 percent, choose an oil with the highest TBN that is within the API CF-4 or CG-4 categories, and shorten the oil change period based on oil analysis. The oil analysis should evaluate oil condition and wear metals. High TBN oils that are not within the API CF-4 or CG-4 categories can produce excessive piston deposits leading to a loss of oil control and bore polishing.
Operation at fuel sulfur levels over 1.5 percent may require shortened oil change periods to maintain adequate wear protection.
Lubricant Viscosity Recommendations
The proper SAE viscosity grade oil is determined by the minimum outside temperature at cold engine start up, and the maximum outside temperature during engine operation. Use the minimum temperature column on the chart to determine the oil viscosity required for starting a "cold soaked" engine. Use the maximum temperature column on the chart to select the viscosity for operation at the highest temperature anticipated. In general, use the highest viscosity oil available that still meets the start up temperature requirements. Synthetic Base Stock Oils
Synthetic base stock oils are acceptable

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104742-1063  

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