Information injection-pump assembly
ZEXEL
104742-1060
1047421060
ISUZU
8944626460
8944626460

Rating:
Cross reference number
ZEXEL
104742-1060
1047421060
ISUZU
8944626460
8944626460
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
OFF
Injection timing adjustment
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
62.3
61.8
62.8
Difference in delivery
mm3/st.
4
Basic
*
Remarks
OFF
OFF
Injection timing adjustment_02
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
13.5
10
17
Remarks
OFF
OFF
Injection timing adjustment_03
Pump speed
r/min
1750
1750
1750
Average injection quantity
mm3/st.
62.4
56.9
67.9
Remarks
OFF
OFF
Injection timing adjustment_04
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
59.3
55.3
63.3
Remarks
OFF
OFF
Injection timing adjustment_05
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
62.3
61.3
63.3
Remarks
OFF
OFF
Injection timing adjustment_06
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
50.7
46.7
54.7
Remarks
OFF
OFF
Injection timing adjustment_07
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
47
42.5
51.5
Remarks
OFF
OFF
Injection quantity adjustment
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
13.5
10.5
16.5
Difference in delivery
mm3/st.
7
Basic
*
Remarks
OFF
OFF
Injection quantity adjustment_02
Pump speed
r/min
2200
2200
2200
Average injection quantity
mm3/st.
8
Remarks
OFF
OFF
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.4
7.4
11.4
Difference in delivery
mm3/st.
2
Basic
*
Remarks
OFF
OFF
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.4
7.4
11.4
Remarks
OFF
OFF
Governor adjustment_03
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
3
Remarks
OFF
OFF
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
80
Basic
*
Remarks
OFF
OFF
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1600
1600
1600
Overflow quantity with S/T OFF
cm3/min
620
490
750
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure
kPa
588.5
569
608
Pressure
kgf/cm2
6
5.8
6.2
Basic
*
Remarks
OFF
OFF
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure with S/T OFF
kPa
343.5
314
373
Pressure with S/T OFF
kgf/cm2
3.5
3.2
3.8
Stop lever angle_03
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
588.5
569
608
Pressure with S/T OFF
kgf/cm2
6
5.8
6.2
Stop lever angle_04
Pump speed
r/min
1750
1750
1750
Pressure with S/T OFF
kPa
637.5
608
667
Pressure with S/T OFF
kgf/cm2
6.5
6.2
6.8
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke
mm
3
2.8
3.2
Basic
*
Remarks
OFF
OFF
_02
Pump speed
r/min
750
650
850
Timer stroke with S/T ON
mm
0.5
0.5
0.5
_03
Pump speed
r/min
1450
1450
1450
Timer stroke with S/T OFF
mm
0.5
_04
Pump speed
r/min
1500
1500
1500
Timer stroke with S/T OFF
mm
0.9
0.3
1.5
_05
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
3
2.7
3.3
_06
Pump speed
r/min
1750
1750
1750
Timer stroke with S/T OFF
mm
5.7
5.3
6.1
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.1
3
3.2
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
0.9
0.8
1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
Refer to additional devices. deg. 50 46 54
Refer to additional devices. deg. 50 46 54
Control lever angle beta
deg.
35
30
40
Test data Ex:
0000001801 TEMP. ADJUST FULL-LOAD SCREW

Temporary full load screw adjustment
Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm
0000001901 CONTROL LEVER ANGLE

Lever angle alpha, beta
Dimensions a, b
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~15.6)mm
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~15.6)mm
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~15.6)mm
----------
Alpha=50+-4degC Beta=35+-5degC a=(4.8~7.6)mm b=(11.1~15.6)mm
Information:
Supplemental Coolant Additive (SCA)
Supplemental cooling system additive contains alkali. To prevent personal injury, do not drink, avoid contact with the skin and eyes.
The cooling system MUST contain supplemental coolant additive (SCA) for proper engine protection, regardless of antifreeze concentration.
DO NOT mix Caterpillar SCA or coolant additive elements with another manufacturer's products: select a cooling system treatment and use it exclusively.
SCA is necessary for proper conventional coolant maintenance. Most coolants DO NOT contain sufficient SCA for diesel engine application.
Do not exceed the recommended six percent SCA concentration. Excessive SCA concentration can form deposits on the higher temperature surfaces of the cooling system, reducing the engine's heat transfer characteristics. Reduced heat transfer could cause cracking of the cylinder head and other high temperature components. Excessive SCA concentration could also result in radiator tube blockage, overheating, and/or accelerated water pump seal wear. Never use both liquid SCA and the spin-on element (if equipped) at the same time. The use of those additives together could result in SCA concentration exceeding the recommended six percent maximum.
Use liquid SCA or a SCA element (if equipped) to maintain a three to six percent SCA concentration in the coolant. Caterpillar Test Kits check for concentration of nitrites in the coolant solution. Some manufacturers' SCA are phosphate based. Caterpillar Test Kits provide inaccurate results with phosphate based SCA. Commercial SCA products must contain silicates and a minimum of 70 grams per 3.8 L (1 US gal) (1200 ppm) nitrites. If another manufacturer's SCA is used, use that manufacturer's test kit. Follow the manufacturer's recommendations for cooling system treatment and test evaluation.Test the coolant periodically to monitor SCA levels. Use the 4C9301 Test Kit to check for Caterpillar SCA concentration. The Kit also provides cooling system maintenance recommendations. This kit is specifically for use with Caterpillar SCA's. The 8T5296 Test Kit can also to check for Caterpillar SCA concentration.The following charts lists the part numbers and quantities of SCA (liquid and solid) available from your Caterpillar dealer. Follow the instructions on the label. Permitted-Water/SCA Coolant
Never use water alone without SCA or inhibited coolant. Water alone is corrosive at engine operating temperatures.
A mixture of water and SCA does not protect against freezing or boiling.
A coolant mixture of water and SCA will cool and provide some protection to engine components, but it will NOT provide normal engine service life.
Caterpillar's recommendation for proper coolant is a minimum concentration of 30 percent glycol and 70 percent Acceptable water and SCA (3 percent of the total mixture). This recommendation will maintain cooling system corrosion protection.
In applications where freeze protection is not required, or where antifreeze is not available, a coolant mixture of Acceptable water and SCA can be used. A Water/SCA system should maintain a six to eight percent SCA concentration. DO NOT exceed eight percent maximum SCA concentration. SCA concentration levels must be monitored.The 8T5296 Test Kit can be used to evaluate the SCA concentration in Water/SCA coolant, with the following modifications to label instruction Step 3 and Step 5.3. Add tap
Supplemental cooling system additive contains alkali. To prevent personal injury, do not drink, avoid contact with the skin and eyes.
The cooling system MUST contain supplemental coolant additive (SCA) for proper engine protection, regardless of antifreeze concentration.
DO NOT mix Caterpillar SCA or coolant additive elements with another manufacturer's products: select a cooling system treatment and use it exclusively.
SCA is necessary for proper conventional coolant maintenance. Most coolants DO NOT contain sufficient SCA for diesel engine application.
Do not exceed the recommended six percent SCA concentration. Excessive SCA concentration can form deposits on the higher temperature surfaces of the cooling system, reducing the engine's heat transfer characteristics. Reduced heat transfer could cause cracking of the cylinder head and other high temperature components. Excessive SCA concentration could also result in radiator tube blockage, overheating, and/or accelerated water pump seal wear. Never use both liquid SCA and the spin-on element (if equipped) at the same time. The use of those additives together could result in SCA concentration exceeding the recommended six percent maximum.
Use liquid SCA or a SCA element (if equipped) to maintain a three to six percent SCA concentration in the coolant. Caterpillar Test Kits check for concentration of nitrites in the coolant solution. Some manufacturers' SCA are phosphate based. Caterpillar Test Kits provide inaccurate results with phosphate based SCA. Commercial SCA products must contain silicates and a minimum of 70 grams per 3.8 L (1 US gal) (1200 ppm) nitrites. If another manufacturer's SCA is used, use that manufacturer's test kit. Follow the manufacturer's recommendations for cooling system treatment and test evaluation.Test the coolant periodically to monitor SCA levels. Use the 4C9301 Test Kit to check for Caterpillar SCA concentration. The Kit also provides cooling system maintenance recommendations. This kit is specifically for use with Caterpillar SCA's. The 8T5296 Test Kit can also to check for Caterpillar SCA concentration.The following charts lists the part numbers and quantities of SCA (liquid and solid) available from your Caterpillar dealer. Follow the instructions on the label. Permitted-Water/SCA Coolant
Never use water alone without SCA or inhibited coolant. Water alone is corrosive at engine operating temperatures.
A mixture of water and SCA does not protect against freezing or boiling.
A coolant mixture of water and SCA will cool and provide some protection to engine components, but it will NOT provide normal engine service life.
Caterpillar's recommendation for proper coolant is a minimum concentration of 30 percent glycol and 70 percent Acceptable water and SCA (3 percent of the total mixture). This recommendation will maintain cooling system corrosion protection.
In applications where freeze protection is not required, or where antifreeze is not available, a coolant mixture of Acceptable water and SCA can be used. A Water/SCA system should maintain a six to eight percent SCA concentration. DO NOT exceed eight percent maximum SCA concentration. SCA concentration levels must be monitored.The 8T5296 Test Kit can be used to evaluate the SCA concentration in Water/SCA coolant, with the following modifications to label instruction Step 3 and Step 5.3. Add tap