104742-1043 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421043 8944080903


 

Information injection-pump assembly

ZEXEL 104742-1043 1047421043
ISUZU 8944080903 8944080903
104742-1043 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104742-1043 1047421043
ISUZU 8944080903 8944080903


Zexel num
Bosch num
Firm num
Name
104742-1043 
104742-1280 
 
8944080903  ISUZU
INJECTION-PUMP ASSEMBLY
4BE1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   65.4 64.9 65.9
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   64.4 59.9 68.9
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   56.8 53.3 60.3
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   65.4 64.4 66.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   65.5 61.5 69.5
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   66 60.5 71.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   16.6 13.6 19.6
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   8
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   16.6 13.6 19.6
Difference in delivery mm3/st.   7
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 120
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity cm3/min   620 490 750
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   588 568 608
Pressure with S/T OFF kgf/cm2   6 5.8 6.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   588 568 608
Pressure with S/T OFF kgf/cm2   6 5.8 6.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1750 1750 1750
Pressure with S/T OFF kPa   637 608 666
Pressure with S/T OFF kgf/cm2   6.5 6.2 6.8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   750 650 850
Timer stroke with S/T ON mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1450 1450 1450
Timer stroke with S/T OFF mm   0.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   0.9 0.5 1.2
Oil temperature degC   50 48 52
_05
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.8 3.2
Basic   *
Oil temperature degC   50 48 52
_06
Pump speed r/min   1750 1750 1750
Timer stroke with S/T OFF mm   5.7 5.4 6.1
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   50 46 54
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 Temp. adjust full-load screw

Test data 104742-1043
Temporary full load screw adjustment Set the full load screw protrusion at L mm at assembly.
----------
L=14.0+-0.5mm
----------
L=14.0+-0.5mm




Information:

Model Views
The sample model view drawings show various typical Caterpillar 3408C and 3412C Engine features. The drawings are generic and do not reflect all available options. Because of individual applications, your engine may appear different from those illustrated.
3408 Model Views:(1) Exhaust(2) Oil Level Gauge (Dipstick)(3) Crankcase Breather(4) Oil Filler Cap(5) Manual Shutoff Shaft(6) Lifting Eye(7) Fuel Priming Pump(8) Fuel Pressure Gauge(9) Fuel Filter(10) Oil Filter(11) Supplemental Coolant Additive Element(12) Oil Drain(13) Air Inlet(14) Turbocharger(15) and Magnetic Pickup Location.
3412 Model Views:(1) Exhaust(2) Oil Level Gauge (Dipstick)(3) Crankcase Breather(4) Oil Filler Cap(5) Manual Shutoff Shaft(6) Lifting Eye(7) Fuel Priming Pump(8) Fuel Pressure Gauge(9) Fuel Filter(10) Oil Filter(11) Supplemental Coolant Additive Element(12) Oil Drain(13) Air Inlet(14) Turbocharger
Typical Generator Set (3408 Shown):(1) Control and Power Panel(2) Exhaust(3) Crankcase Breather(4) Oil Filler Cap(5) Governor Control Lever(6) Manual Shutoff Shaft(7) Radiator Cap(8) Lifting Location(9) Generator(10) Fuel Priming Pump(11) Fuel Filter(12) Oil Level Gauge (Dipstick)(13) Oil Filter(14) and Radiator DrainEngine Information
Engine Descriptions
The Caterpillar 3408C and 3412C Industrial Engines are available as precombustion chamber engines or as direct injection engines.A mechanical governor controls the fuel injection pump output, maintaining the engine rpm selected by the operator. Individual injection pumps (one for each cylinder) meter and pump fuel under high pressure to injection nozzles. Automatic timing advance provides the best fuel injection timing over the full range of engine speed.The fuel ratio control is located on the governor. The fuel ratio control restricts the fuel rack movement. Only the proper amount of fuel is allowed to be injected into the cylinders during acceleration. This minimizes exhaust smoke.Inlet air is filtered by an air cleaner. The air is compressed by a turbocharger before the air enters the engine cylinders. The turbocharger is driven by engine exhaust. The engines can be turbocharged, or turbocharged with jacket water aftercooling.The engines are four cycle engines. Each cylinder head has two inlet valves and two exhaust valves. The rocker arms and the valves are actuated by the camshaft. The action is performed by mechanical lifters and push rods.The cooling system consists of:* two thermostats (one for each bank) to regulate water temperature.* a gear driven centrifugal pump.* an oil cooler, and* a radiator (incorporating a shunt system).The engine lubricating oil, which is both cooled and filtered, is supplied by a gear-type pump. Bypass valves provide unrestricted flow of lubrication oil to the engine parts if oil viscosity is high, or if the oil cooler or the oil filter elements become plugged.Engine efficiency, efficiency of emission controls, and engine performance depend on adherence to proper operation and maintenance recommendations. Engine performance and efficiency also depend on the use of recommended coolant/antifreeze, fuels, and lubrication oils. Follow the recommended Maintenance Schedule found in this publication, paying attention to emission related components, air cleaner, oil, oil filter, fuel and fuel filter maintenance.EPG Information
Caterpillar Electrical Power Generation (EPG) Diesel Engines may be equipped with the Electronic Modular Control Panel II (EMCPII) and the SR4B Generator.The EMCPII provides accurate and reliable engine and generator control and monitoring.

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