104742-1010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421010 8944046530


 

Information injection-pump assembly

ZEXEL 104742-1010 1047421010
ISUZU 8944046530 8944046530
104742-1010 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104742-1010 1047421010
ISUZU 8944046530 8944046530


Zexel num
Bosch num
Firm num
Name
104742-1010 
104742-1280 
 
8944046530  ISUZU
INJECTION-PUMP ASSEMBLY
4BE1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   67.1 66.6 67.6
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   49.2 45.7 52.7
Difference in delivery mm3/st.   6
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   56.3 52.8 59.8
Difference in delivery mm3/st.   6
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   67.1 66.1 68.1
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   66.9 63.4 70.4
Difference in delivery mm3/st.   6
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   65.5 62 69
Difference in delivery mm3/st.   6
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   18 15 21
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   10
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   18 15 21
Difference in delivery mm3/st.   7
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.5 7.5 11.5
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.5 7.5 11.5
Difference in delivery mm3/st.   3
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   539 519 559
Pressure kgf/cm2   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure kPa   539 519 559
Pressure kgf/cm2   5.5 5.3 5.7
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1750 1750 1750
Pressure kPa   637 608 666
Pressure kgf/cm2   6.5 6.2 6.8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke mm   3.5 3.3 3.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1450 1400 1500
Timer stroke mm   0.5 0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   1.2 0.9 1.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1600 1600 1600
Timer stroke mm   3.5 3.3 3.7
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1700 1700 1700
Timer stroke mm   5.7 5.5 6
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   15 11 19
Control lever angle beta deg.   41 36 46




Information:

1. External View
(Natural-aspirated engine)
* This photo shows the model 6D14.(Turbocharged engine)
* This photo shows the model 6D14-T.2. Major Specifications
2.1 Major Specifications
2.2 Engine Outputs Classified by Application
1. The output (SAE, gross) is corrected to standard ambient conditions based on SAE J1349.2. The continuous rated output allows 10% (one hour) overload operation.3. Engine Number And Nameplate
(1) Engine number The engine number is stamped on the position as illustrated.Example: The engine number is important in knowing the history of the engine.(2) Nameplate The nameplate is attached to the portion as illustrated.The nameplate bears the followings: 4. General Precautions For Servicing
Before starting the service procedures, check the vehicle for total time driven, use conditions, and user's complaints and requests to know exactly the engine conditions. Record information where necessary.To ensure you are doing correct and efficient service jobs, observe the following precautions: (1) Before performing the service procedures given in this manual, know the trouble spots and isolate the possible cause to determine whether the removal or disassembly procedure is required.(2) Select a flat surface for the service job.(3) When servicing the electrical system, be sure to disconnect the negative cable from the battery.(4) Carefully check parts for oil leaks before cleaning. After cleaning, it may become difficult to spot defective areas.(5) Ready and make the most of the special tools required for servicing. Use the right tools (specified special tools) in the right place to prevent damages to parts and personal injury.(6) Make alignment marks and keep disassembled parts neatly arranged to ensure that they are reassembled into the right positions.* Special care must be taken for assemblies involving a number of parts, similar parts, or parts identical at right- and left-hand sides to ensure correct reassembly.* For alignment and punching markings, select a position that would not mar the appearance and function.* Clearly distinguish parts to be replaced from those reused. (7) The oil seals, packings, O-rings, and other rubber parts, gaskets, and split pins must be replaced with a new one whenever they are removed. For replacement, use Mitsubishi Genuine parts. (8) Apply the specified grease to U-packings, oil seals, dust seals, and bearings before installation.(9) When work requires an assistant or two, always make sure of the safety each other. Never play with switches and levers.(10) Make sure that your shoes are free from grease and oil especially when working on a heavy item.(11) When checking or changing lubricants, wipe off grease and oil from parts immediately with a waste.(12) Special care must be taken in handling sensors and relays which are suspectible to shocks and heat.(13) Use care so that hands and fingers are not injured by sharp edges or corners of the parts.(14) Wear safety goggles whenever handling a grinder or welding machine. Wear gloves as required to ensure utmost safety.5. General Bolts And Nuts Tightening Torque Table
Unless otherwise specified, the parts and equipment of vehicle must be tightened by the following standard bolts and nuts. Tightening torques for these bolts and nuts are shown below.

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Group cross 104742-1010 ZEXEL

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