104742-0012 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047420012 slg113800b


 

Information injection-pump assembly

ZEXEL 104742-0012 1047420012
MAZDA SLG113800B slg113800b
104742-0012 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104742-0012 1047420012
MAZDA SLG113800B slg113800b


Zexel num
Bosch num
Firm num
Name
104742-0012 
104742-0063 
 
SLG113800B  MAZDA
INJECTION-PUMP ASSEMBLY
SL *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65.1 64.6 65.6
Difference in delivery mm3/st.   4
Basic   *
Injection timing adjustment_02
Pump speed r/min   1950 1950 1950
Average injection quantity mm3/st.   24.7 16.2 33.2
Injection timing adjustment_03
Pump speed r/min   1875 1875 1875
Average injection quantity mm3/st.   57.5 54 61
Injection timing adjustment_04
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   76 72.5 79.5
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65.1 64.1 66.1
Injection timing adjustment_06
Pump speed r/min   625 625 625
Average injection quantity mm3/st.   52.6 50.1 55.1
Injection timing adjustment_07
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   75.5 70 81
Injection quantity adjustment
Pump speed r/min   1875 1875 1875
Average injection quantity mm3/st.   57.5 54.5 60.5
Difference in delivery mm3/st.   7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   8
Governor adjustment
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   10.7 9.7 11.7
Difference in delivery mm3/st.   2.5
Basic   *
Governor adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   10.7 9.7 11.7
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 75
Basic   *
Speed control lever angle
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity with S/T ON cm3/min   624 474 774
Overflow quantity with S/T OFF cm3/min   660 450 870
Remarks
OFF
 
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure with S/T OFF kPa   519.5 500 539
Pressure with S/T OFF kgf/cm2   5.3 5.1 5.5
Basic   *
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure with S/T OFF kPa   519.5 500 539
Pressure with S/T OFF kgf/cm2   5.3 5.1 5.5
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T OFF kPa   588.5 559 618
Pressure with S/T OFF kgf/cm2   6 5.7 6.3
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   2.4 2.2 2.6
Basic   *
_02
Pump speed r/min   550 550 550
Timer stroke with S/T ON mm   0.5 0.5
_03
Pump speed r/min   1250 1250 1250
Timer stroke with S/T OFF mm   0.5
_04
Pump speed r/min   1500 1500 1500
Timer stroke with S/T OFF mm   2.4 2.1 2.7
_05
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   3 2.5 3.5
_06
Pump speed r/min   1700 1700 1700
Timer stroke with S/T OFF mm   3.3 2.9 3.7
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   40 36 44
Control lever angle beta deg.   35 32 38

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104742-0012
Control lever angle measurement position Measure dimension L from end face of lever to flange. A = lever angle measuring hole
----------
L=7.7~14.7mm
----------
L=7.7~14.7mm R=36mm Alpha=36~44deg Beta=32~38deg

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104742-0012
Adjustment of the potentiometer Adjust the potentiometer to output voltage V1 at the full speed position. With the control lever turned from the idle position to the full speed position, connect the connector wiring so that voltage increases With the control lever in the idle position, confirm that the output voltage is within the range shown in the graph. Record the output voltage. Vi = applied voltage A = lever angle (deg) Vo = output voltage (V) Y = output voltage a (V) X = Beta angle (deg)
----------
Vi=10.00V V1=8.4+-0.03V a=8.4-Beta/60*10 b=0.3+Beta/60*0.5
----------
Vi=10V A1=0deg Idle V2=(a+-b)V a=8.4-Beta/60*10 b=0.3+Beta/60*0.5

0000002001 V-FICD ADJUSTMENT

Test data 104742-0012
Temperature adjustment stopper adjustment At the idle position, adjust so that the clearance between the control lever and the temperature adjustment stopper C1. Adjustment of the V-FICD Move the bracket in the direction of the arrow to adjust the clearance between the V-actuator rod and the control lever pin to L1. A:Temperature adjustment stopper B:V-actuator
----------
L1=2+0.5mm C1=0.3+-0.1mm
----------
C1=0.3+-0.1mm L1=2+0.5mm T=10~13N-m(1~1.3kgf-m)




Information:

Adjustto conform and correspond to specifications.Checkto observe for satisfactory conditions, accuracy, safety or performance.Exchangeto trade a worn or failing component for a remanufactured or rebuilt component.Inspectto examine closely, in critical appraisal, while testing or evaluating components or systems.Inspect/Rebuild or Exchangeto examine closely, then making the decision on repair option (i.e. Rebuild or Exchange).Lubricateto apply a lubricant (oil, grease, etc.) as specified for reducing friction, heat and wear between solid surfaces.Protective Devicesindicators such as gauges, lights, emergency shutoffs, etc., that alert an operator that a potential problem may exist. Failure to respond to these indicators in a timely manner could result in serious engine damage.Rebuildto repair a worn or failing component with new parts, components and/or remanufactured components.Replaceto install something new, remanufactured or rebuilt in place of an existing worn or failing component.Service Hours (Electrical)records the time (clock hours) the engine is actually running but does not reflect variations in speed, load, etc. Some engines are equipped with mechanical service meters reading in Service Meter Units (SMU). The Maintenance Schedules are developed for clock hours or fuel consumption. For most users, clock hours are the standard interval for maintenance and SMU's can be roughly equal to clock hours. However, Caterpillar recommends that fuel consumption be used as the preferred method of determining intervals rather than SMU's or clock hours.Interval Categories
Engine components can generally be grouped into speed sensitive and load sensitive categories. The maintenance interval for each item listed in the Maintenance Schedule is based on either engine speed or load. Speed sensitive items such as water pumps and air compressors are not primarily affected by the operating load on your engine. The load on an engine will not significantly accelerate the repair or replacement cycle for speed sensitive items.The maintenance intervals established for speed sensitive items are based on service hours. Load sensitive items such as piston rings and cylinder liners are affected by the operating load on your engine. Generally speaking, the lower the load, the longer the engine life. Conversely, the higher the load, the shorter the engine life. A heavy load on an engine will accelerate the repair or replacement cycle for load sensitive items.Load sensitive items are normally internal engine components. The amount of fuel consumed is directly related to the load on your engine.The maintenance interval for load sensitive items includes fuel consumption, since the amount of fuel consumed is directly related to the load on your engine.Caterpillar recommends performing maintenance on load sensitive items at maintenance intervals based on the quantity of fuel consumed.

Have questions with 104742-0012?





Group cross 104742-0012 ZEXEL

Mazda 

 
SLG113800 
INJECTION-PUMP ASSEMBLY
SL
 
SLG113800A 
INJECTION-PUMP ASSEMBLY
SL
104742-0012  

104742-0063 
 
SLG113800B 
INJECTION-PUMP ASSEMBLY
SL
 
SLG113800C 
INJECTION-PUMP ASSEMBLY
SL
9 460 612 526 
SLG113800D 
INJECTION-PUMP ASSEMBLY
SL
9 460 612 527 
SLG113800E 
INJECTION-PUMP ASSEMBLY
SL
 
SLG113800F 
INJECTION-PUMP ASSEMBLY
SL
9 460 612 528 
SLG113800G 
INJECTION-PUMP ASSEMBLY
SL
9 460 612 529 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 460 612 530 
 
INJECTION-PUMP ASSEMBLY
SL
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