104741-7390 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047417390 1111300bte

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-7390 1047417390

TATA 1111300BTE 1111300bte

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104741-7390 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 104741-7390 1047417390

TATA 1111300BTE 1111300bte

Zexel num

Bosch num

Firm num

Name

104741-7390

1111300BTE TATA

INJECTION-PUMP ASSEMBLY
JL493QB3 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Injection timing adjustment

Pump speed r/min 550 550 550

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 43.6 43.1 44.1

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Remarks
NA

Injection timing adjustment_02

Pump speed r/min 700 700 700

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 69.5 69 70

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_03

Pump speed r/min 900 900 900

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 90.3 89.8 90.8

Difference in delivery mm3/st. 7.5

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_04

Pump speed r/min 550 550 550

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 43.6 42.1 45.1

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Remarks
NA

Injection timing adjustment_05

Pump speed r/min 700 700 700

Boost pressure kPa 40 38.7 41.3

Boost pressure mmHg 300 290 310

Average injection quantity mm3/st. 69.5 67.5 71.5

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 50 48 52

Remarks
CBS

Injection timing adjustment_06

Pump speed r/min 900 900 900

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 90.3 88.3 92.3

Difference in delivery mm3/st. 8

Basic *

Oil temperature degC 50 48 52

Remarks
Full

Injection timing adjustment_07

Pump speed r/min 1500 1500 1500

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 97 90.5 103.5

Oil temperature degC 50 48 52

Injection timing adjustment_08

Pump speed r/min 1800 1800 1800

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 99.6 93.1 106.1

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 22.4 19.4 25.4

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2400 2400 2400

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 6

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2100 2100 2100

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 22.4 19.4 25.4

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 8.4 6.4 10.4

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 85 65 105

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 85 65 105

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 375 375 375

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Overflow quantity with S/T ON cm3/min 960 730 1190

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure with S/T ON kPa 608 549 667

Pressure with S/T ON kgf/cm2 6.2 5.6 6.8

Pressure with S/T OFF kPa 530 501 559

Pressure with S/T OFF kgf/cm2 5.4 5.1 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Pressure with S/T OFF kPa 530 481 579

Pressure with S/T OFF kgf/cm2 5.4 4.9 5.9

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

0000001101

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 4.7 4.1 5.3

Timer stroke with S/T OFF mm 3.4 3.2 3.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 1000 1000 1000

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke with S/T OFF mm 1 0.4 1.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke with S/T ON mm 4.7 3.9 5.5

Timer stroke with S/T OFF mm 3.4 3 3.8

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1800 1800 1800

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Timer stroke with S/T OFF mm 4.9 4.3 5.5

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 57.4 56.9 57.9

Timer stroke TA mm 2.8 2.8 2.8

Timer stroke variation dT mm 0.6 0.4 0.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 57.4 55.4 59.4

Timer stroke TA mm 2.8 2.8 2.8

Timer stroke variation dT mm 0.6 0.2 1

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1300 1300 1300

Boost pressure kPa 80 78.7 81.3

Boost pressure mmHg 600 590 610

Average injection quantity mm3/st. 45 42 48

Timer stroke TA mm 2

Timer stroke variation dT mm 1.4 1.4

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 7.7 7.6 7.8

MS dimension mm 0.5 0.4 0.6

BCS stroke mm 5.4 5.2 5.6

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 42.5 37.5 47.5

Test data Ex:

0000001601 BOOST COMPENSATOR ADJUSTMENT

BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=700r/min N2=500r/min P1=40.0kPa(300mmHg) P2=0kPa(0mmHg) T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 BOOST COMPENSATOR ADJUSTMENT

N:Pump speed V:Output voltage C/L: control lever position A:Adjusting point B:Confirmation point I:Idle F:Full Vi:Applied voltage
----------
Vi=10V
----------
V1=1.43+-0.03V V2=(8.51+-0.93)V Vi=10V

Information:

ACTION REQUIRED
New DEF system software is available that reduces the risk of an internal DEF injector leak by improved temperature management. Please update the DEF system software at the next opportunity.
Ensure that all adjustments and repairs that are carried out to the Diesel Emission Fluid (DEF) system are performed by authorized personnel that have the correct training. Before beginning ANY work on the DEF system, refer to Operation and Maintenance Manual, "General Hazard" for safety information.
Before Failure:
Check that the engine software is the latest version before updating the DEF pump software.
If the engine software is not the latest version, update the Engine Software first.
If needed, update the engine software with the latest available in SIS Web.
Flash the DEF Pump ECM with the software listed in the Parts Needed or latest available in SIS Web.
For flash programming of the ECM software, refer to Troubleshooting "ECM Software - Install".
After Failure:
Ensure the appropriate steps have been followed when diagnosing a DEF injector failure. Refer to UENR0662.
If it is determined that replacement of DEF injector is required, refer to Disassembly and Assembly Manual - Diesel Exhaust Fluid Injector - Remove and Install.
After the DEF injector has been replaced, perform the DEF system software update as detailed in the "Before Failure" section above.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 0.5-hour job for Group 1
An additional 2 hours are allowed for After failure
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 0.5-hour job for Group 2
An additional 2 hours are allowed for After failure
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.