104741-7372 ZEXEL 9 460 615 088 BOSCH INJECTION-PUMP ASSEMBLY 9460615088 1047417372

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 615 088 9460615088

ZEXEL 104741-7372 1047417372

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Components :

0.	INJECTION-PUMP ASSEMBLY	104741-7372
1.	_
2.	FUEL INJECTION PUMP	104641-7371
3.	NUMBER PLATE	146984-7400
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1/6.	[1]	146601-0700	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0400	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-1920	DRIVE SHAFT
12/1.	[1]	146200-1900	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
12/5.	[1]	146206-0400	COILED SPRING
17.	[1]	146204-0100	PLAIN WASHER
20.	[1]	146210-7720	ROLLER SET
24.	[1]	146303-0400	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0301	SLOTTED WASHER
29.	[1]	146220-7220	CAM PLATE
30.	[1]	146600-6200	GASKET
31.	[1]	146300-5300	PUMP PLUNGER
32.	[1]	146301-0500	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-3400	COMPRESSION SPRING
34B.	[1]	146302-3300	COMPRESSION SPRING
34C.	[1]	146302-3500	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM D17.5&7.5T2.40
36.	[1]	146600-6200	GASKET
37.	[1]	146310-0000	COVER
38.	[2]	146622-0300	BLEEDER SCREW
39.	[1]	146310-5500	COVER
40.	[2]	146622-0300	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM D17&5.2T0.9
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM D17&5.2T2.2
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM D17&5.2T2.8
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM D17&5.2T3.0
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM D17&5.2T3.2
48/1.	[1]	146690-7000	SHIM D17&5.2T3.3
48/1.	[1]	146690-7100	SHIM D17&5.2T3.4
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM D17&5.2T0.2
49.	[2]	146234-0800	GUIDE PIN
50.	[1]	146402-5220	HYDRAULIC HEAD
50.	[1]	146402-5220	HYDRAULIC HEAD
50.	[1]	146402-5220	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM D9.5&3.0T1.74
52/1.	[1]	146420-5200	SHIM D9.5&3.0T1.76
52/1.	[1]	146420-5300	SHIM D9.5&3.0T1.78
52/1.	[1]	146420-5400	SHIM D9.5&3.0T1.80
52/1.	[1]	146420-5500	SHIM D9.5&3.0T1.82
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
58.	[4]	149300-0521	PRESSURE-CONTROL VALVE
60.	[4]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146504-5320	GOVERNOR COVER
67/1.	[1]	146806-8320	GOVERNOR COVER
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1700	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2800	BLEEDER SCREW
67/23.	[1]	146936-4000	BRACKET
67/24.	[2]	010206-2540	HEX-SOCKET-HEAD CAP SCREW M6P1L25
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-3400	THREADED PIN L53.00
67/201B.	[1]	146545-3500	THREADED PIN L55.00
67/201C.	[1]	146545-3600	THREADED PIN L57.00
67/202.	[1]	139208-0900	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146811-1420	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146535-1901	CONTROL LEVER
72B.	[1]	146535-2001	CONTROL LEVER
72C.	[1]	146832-8300	CONTROL LEVER
72D.	[1]	146832-8400	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT M6P1H5
95.	[1]	146855-1620	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET D11.4&8.2T1
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-2600	PLAIN WASHER D34&13T1.0
115.	[1]	146975-7000	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG L2.2
117/1.	[1]	146577-6800	PLUG L2.4
117/1.	[1]	146577-6900	PLUG L2.6
117/1.	[1]	146577-7000	PLUG L2.8
117/1.	[1]	146577-7100	PLUG L3.0
117/1.	[1]	146577-7200	PLUG L3.2
117/1.	[1]	146577-7300	PLUG L3.4
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG L3.8
117/1.	[1]	146577-7600	PLUG L4.0
117/1.	[1]	146577-7700	PLUG L4.2
117/1.	[1]	146577-7800	PLUG L4.4
117/1.	[1]	146577-7900	PLUG L4.6
117/1.	[1]	146577-8000	PLUG L4.8
117/1.	[1]	146577-8100	PLUG L5.0
117/1.	[1]	146877-0000	PLUG L5.2
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG L5.4
117/1.	[1]	146877-0300	PLUG L5.5
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-1620	CAPSULE
130/3.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146688-3220	PULLING ELECTROMAGNET
137.	[2]	139514-0200	GASKET
145.	[1]	146621-4901	UNION NUT
147.	[1]	146600-5000	O-RING
159.	[1]	146625-8000	PLATE
160.	[1]	020105-0940	BLEEDER SCREW
205.	[1]	029470-4030	WOODRUFF KEY
206.	[1]	013121-4140	UNION NUT M14P1.5H11
207.	[1]	029321-4050	LOCKING WASHER
220.	[1]	146587-1100	COILED SPRING
233.	[1]	146658-8920	WIRE
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE
243.	[1]	146621-4901	UNION NUT
245.	[3]	139512-0500	GASKET
246.	[1]	146125-0700	EYE BOLT
247.	[1]	146677-7220	INLET UNION
248.	[1]	146649-7400	SPACER BUSHING
251.	[1]	146125-0101	FILTER
252.	[1]	146125-0200	COILED SPRING
260.	[1]	146611-2121	BRACKET
261.	[2]	146621-4700	UNION NUT
262.	[1]	139008-0900	BLEEDER SCREW
264.	[1]	016500-5010	O-RING
310.	[1]	146685-8120	POTENTCIOMETER
310/2.	[1]	146936-4120	BRACKET
310/3.	[2]	139104-0400	FLAT-HEAD SCREW
310/4.	[1]	146648-2900	JOINT CONNECTION
310/4B.	[1]	146648-3000	JOINT CONNECTION
310/4C.	[1]	146648-3100	JOINT CONNECTION
310/4D.	[1]	146648-3200	JOINT CONNECTION
310/4E.	[1]	146648-3300	JOINT CONNECTION
310/4F.	[1]	146648-4700	JOINT CONNECTION
310/4G.	[1]	146648-5300	JOINT CONNECTION
310/4H.	[1]	146649-1700	JOINT CONNECTION
310/4I.	[1]	146649-7700	JOINT CONNECTION
310/4J.	[1]	146649-7800	JOINT CONNECTION
310/4K.	[1]	146649-7900	JOINT CONNECTION
310/4L.	[1]	146649-8000	JOINT CONNECTION
310/4M.	[1]	146649-8100	JOINT CONNECTION
310/4N.	[1]	146649-8200	JOINT CONNECTION
310/4O.	[1]	146649-8300	JOINT CONNECTION
310/4P.	[1]	146649-9400	JOINT CONNECTION
310/5.	[1]	146661-0601	BOOT
311.	[3]	139006-4400	BLEEDER SCREW
311.	[3]	139006-4400	BLEEDER SCREW
800S.	[1]	146020-2920	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-1320	COMPRESSION SPRING
805S.	[1]	146574-0920	PARTS SET
810S.	[1]	146600-6320	REPAIR SET
821S.	[1]	146210-7820	ROLLER SET
835S.	[1]	146598-1000	CAP
836S/1.	[1]	146598-0600	CAP L18
836S/1.	[1]	146598-0700	CAP L21
836S/1.	[1]	146598-0800	CAP L24
836S/1.	[1]	146598-0900	CAP L27
839S.	[1]	146421-1820	CAPSULE
839S/3.	[1]	146600-0500	O-RING
903.	[1]	479766-0620	PULSE GENERATOR
906.	[1]	146984-7400	NAMEPLATE

Include in #2:

104741-7372 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 615 088 9460615088

ZEXEL 104741-7372 1047417372

Zexel num

Bosch num

Firm num

Name

104741-7372

9 460 615 088

INJECTION-PUMP ASSEMBLY
JX493Q

104741-7372

9 460 615 088

TATA

INJECTION-PUMP ASSEMBLY
JX493Q K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 85.4 84.9 85.9

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 62.5 57 68

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 83.5 78.5 88.5

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 85.4 83.9 86.9

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 93.4 86.9 99.9

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 106.5 100 113

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2070 2070 2070

Average injection quantity mm3/st. 39.2 36.2 42.2

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2070 2070 2070

Average injection quantity mm3/st. 39.2 36.2 42.2

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9 9 11

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9 9 11

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 104 84 124

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 104 84 124

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 700 470 930

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 490 431 549

Pressure with S/T ON kgf/cm2 5 4.4 5.6

Pressure with S/T OFF kPa 422 393 451

Pressure with S/T OFF kgf/cm2 4.3 4 4.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 700 700 700

Pressure with S/T ON kPa 373 314 432

Pressure with S/T ON kgf/cm2 3.8 3.2 4.4

Pressure with S/T OFF kPa 304 255 353

Pressure with S/T OFF kgf/cm2 3.1 2.6 3.6

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 900 900 900

Pressure with S/T OFF kPa 382 333 431

Pressure with S/T OFF kgf/cm2 3.9 3.4 4.4

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 490 431 549

Pressure with S/T ON kgf/cm2 5 4.4 5.6

Pressure with S/T OFF kPa 422 393 451

Pressure with S/T OFF kgf/cm2 4.3 4 4.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_05

Pump speed r/min 1100 1100 1100

Pressure with S/T OFF kPa 451 402 500

Pressure with S/T OFF kgf/cm2 4.6 4.1 5.1

Oil temperature degC 50 48 52

Stop lever angle_06

Pump speed r/min 1300 1300 1300

Pressure with S/T OFF kPa 520 471 569

Pressure with S/T OFF kgf/cm2 5.3 4.8 5.8

Oil temperature degC 50 48 52

Stop lever angle_07

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 579 530 628

Pressure with S/T OFF kgf/cm2 5.9 5.4 6.4

Oil temperature degC 50 48 52

Stop lever angle_08

Pump speed r/min 1800 1800 1800

Pressure with S/T OFF kPa 628 579 677

Pressure with S/T OFF kgf/cm2 6.4 5.9 6.9

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.4 2.8 4

Timer stroke with S/T OFF mm 2 1.8 2.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 900 900 900

Timer stroke with S/T OFF mm 1.2 0.6 1.8

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.4 2.6 4.2

Timer stroke with S/T OFF mm 2 1.6 2.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1300 1300 1300

Timer stroke with S/T OFF mm 4.2 3.6 4.8

Oil temperature degC 50 48 52

_05

Pump speed r/min 1800 1800 1800

Timer stroke with S/T OFF mm 4.5 3.9 5.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 40 39.5 40.5

Timer stroke TA mm 1.2 1.2 1.2

Timer stroke variation dT mm 0.8 0.6 1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 40 38 42

Timer stroke TA mm 1.2 1.2 1.2

Timer stroke variation dT mm 0.8 0.4 1.2

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 35 32 38

Timer stroke TA mm 0.7

Timer stroke variation dT mm 1.3 1.3

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 7.7 7.6 7.8

MS dimension mm 0.7 0.6 0.8

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer Adjustment method [supply voltage Vi, dummy bolt (A)] 1. Hold the dummy bolt (A) against the control lever at position N = N1 and Q = Q1 and fix using the lock nut. 2. When adjusting the potentiometer, position the control lever to contact the dummy bolt (A). Adjust the potentiometer so that the output voltage is V1. 3. After completing adjustment remove the dummy bolt (A). Confirm that the potentiometer output voltage is as specified at the control lever idle position and full position. Dummy bolt and nut part number: corresponding to 146526-3300 (bolt) 42 (mm) Corresponding to 013020-6040 (nut) N:Pump speed Q:Injection quantity P:Boost pressure V:Output voltage C/L: control lever position B:Adjusting point C:Checking point Vi:Applied voltage I:Idling lever position F:Full speed lever position
----------
N1=1000r/min Q1=37.9+-1.0mm3/st V1=4.40+-0.03V Vi=10V
----------
N1=1000r/min Q1=37.9+-1.0mm3/st P1=0kPa(0mmHg) V1=4.40+-0.03V V2=(1.98+-0.68V) V3=(7.90+-0.92V) Vi=10V

Information:

PARTS NEEDED
Qty
Part Number Description
1 4716029 MTG GP-INJECTOR (After Failure Only)
1 5548956 DEF SOFTWARE
1 ENGSOFTWARE ENGINE SOFTWARE
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 17% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
New DEF system software is available that reduces the risk of an internal DEF injector leak by improved temperature management. Please update the DEF system software at the next opportunity.
Ensure that all adjustments and repairs that are carried out to the Diesel Emission Fluid (DEF) system are performed by authorized personnel that have the correct training. Before beginning ANY work on the DEF system, refer to Operation and Maintenance Manual, "General Hazard" for safety information.
Before Failure:
Check that the engine software is the latest version before updating the DEF pump software.
If the engine software is not the latest version, update the Engine Software first.
If needed, update the engine software with the latest available in SIS Web.
Flash the DEF Pump ECM with the software listed in the Parts Needed or latest available in SIS Web.
For flash programming of the ECM software, refer to Troubleshooting "ECM Software - Install".
After Failure:
Ensure the appropriate steps have been followed when diagnosing a DEF injector failure. Refer to UENR0662.
If it is determined that replacement of DEF injector is required, refer to Disassembly and Assembly Manual - Diesel Exhaust Fluid Injector - Remove and Install.
After the DEF injector has been replaced, perform the DEF system software update as detailed in the "Before Failure" section above.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 0.5-hour job
An additional 2 hours is allowed for After failure.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.