Information injection-pump assembly
BOSCH
9 460 613 914
9460613914
ZEXEL
104741-7071
1047417071

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 104741-7071 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104641-7071 |
3. | NUMBER PLATE | 146982-7700 |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105118-6690 |
8. | Nozzle and Holder | 6205-11-3100 |
9. | Open Pre:MPa(Kqf/cm2) | 19.6{200} |
10. | NOZZLE-HOLDER | 105048-3300 |
11. | NOZZLE | 105017-2660 |
Scheme ###:
1/6. | [1] | 146601-1100 | PACKING RING |
6. | [1] | 146100-0120 | SUPPLY PUMP |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0320 | DRIVE SHAFT |
12/1. | [1] | 146200-0300 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-1720 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-3420 | CAM PLATE |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-5000 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM D17.5&7.5T0.60 |
34. | [1] | 146306-1900 | COMPRESSION SPRING |
35/1. | [0] | 146603-0700 | SHIM D17.5&7.5T0.60 |
35/1. | [0] | 146603-0800 | SHIM D17.5&7.5T0.70 |
35/1. | [0] | 146603-0900 | SHIM D17.5&7.5T0.90 |
35/1. | [0] | 146603-1000 | SHIM D17.5&7.5T1.00 |
35/1. | [0] | 146603-1100 | SHIM D17.5&7.5T1.20 |
35/1. | [0] | 146603-3600 | SHIM D17.5&7.5T2.40 |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-0700 | COVER |
38. | [2] | 146620-5000 | BLEEDER SCREW |
39. | [1] | 146310-5100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0001 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [1] | 146603-0000 | SHIM D17.0&5.2T0.50 |
48/1. | [1] | 146603-0100 | SHIM D17.0&5.2T0.80 |
48/1. | [1] | 146603-0200 | SHIM D17.0&5.2T1.00 |
48/1. | [1] | 146603-0300 | SHIM D17.0&5.2T1.20 |
48/1. | [1] | 146603-0400 | SHIM D17.0&5.2T1.50 |
48/1. | [1] | 146603-0500 | SHIM D17.0&5.2T1.80 |
48/1. | [1] | 146603-0600 | SHIM D17.0&5.2T2.00 |
48/1. | [1] | 146690-1400 | SHIM D17&5.2T0.9 |
48/1. | [1] | 146690-1500 | SHIM D17&5.2T1.1 |
48/1. | [1] | 146690-1600 | SHIM D17&5.2T1.3 |
48/1. | [1] | 146690-1700 | SHIM D17&5.2T1.4 |
48/1. | [1] | 146690-1800 | SHIM D17&5.2T1.6 |
48/1. | [1] | 146690-1900 | SHIM D17&5.2T1.7 |
48/1. | [1] | 146690-5800 | SHIM D17&5.2T2.1 |
48/1. | [1] | 146690-5900 | SHIM D17&5.2T2.2 |
48/1. | [1] | 146690-6000 | SHIM D17&5.2T2.3 |
48/1. | [1] | 146690-6100 | SHIM D17&5.2T2.4 |
48/1. | [1] | 146690-6200 | SHIM D17&5.2T2.5 |
48/1. | [1] | 146690-6300 | SHIM D17&5.2T2.6 |
48/1. | [1] | 146690-6400 | SHIM D17&5.2T2.7 |
48/1. | [1] | 146690-6500 | SHIM D17&5.2T2.8 |
48/1. | [1] | 146690-6600 | SHIM D17&5.2T2.9 |
48/1. | [1] | 146690-6700 | SHIM D17&5.2T3.0 |
48/1. | [1] | 146690-6800 | SHIM D17&5.2T3.1 |
48/1. | [1] | 146690-6900 | SHIM D17&5.2T3.2 |
48/1. | [1] | 146690-7000 | SHIM D17&5.2T3.3 |
48/1. | [1] | 146690-7100 | SHIM D17&5.2T3.4 |
48/1. | [1] | 146690-7200 | SHIM D17&5.2T0.4 |
48/1. | [1] | 146690-7300 | SHIM D17&5.2T0.6 |
48/1. | [1] | 146690-7400 | SHIM D17&5.2T0.7 |
48/1. | [1] | 146690-7500 | SHIM D17&5.2T1.9 |
48/1. | [1] | 146690-7800 | SHIM D17&5.2T0.2 |
49. | [2] | 146234-0500 | GUIDE PIN |
50. | [1] | 146402-0820 | HYDRAULIC HEAD |
50. | [1] | 146402-0820 | HYDRAULIC HEAD |
50. | [1] | 146402-0820 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0000 | SHIM D9.5&3.0T1.90 |
52/1. | [1] | 146420-0100 | SHIM D9.5&3.0T1.92 |
52/1. | [1] | 146420-0200 | SHIM D9.5&3.0T1.94 |
52/1. | [1] | 146420-0300 | SHIM D9.5&3.0T1.96 |
52/1. | [1] | 146420-0400 | SHIM D9.5&3.0T1.98 |
52/1. | [1] | 146420-0500 | SHIM D9.5&3.0T2.00 |
52/1. | [1] | 146420-0600 | SHIM D9.5&3.0T2.02 |
52/1. | [1] | 146420-0700 | SHIM D9.5&3.0T2.04 |
52/1. | [1] | 146420-0800 | SHIM D9.5&3.0T2.06 |
52/1. | [1] | 146420-0900 | SHIM D9.5&3.0T2.08 |
52/1. | [1] | 146420-1000 | SHIM D9.5&3.0T2.10 |
52/1. | [1] | 146420-1100 | SHIM D9.5&3.0T2.12 |
52/1. | [1] | 146420-1200 | SHIM D9.5&3.0T2.14 |
52/1. | [1] | 146420-1300 | SHIM D9.5&3.0T2.16 |
52/1. | [1] | 146420-1400 | SHIM D9.5&3.0T2.18 |
52/1. | [1] | 146420-1500 | SHIM D9.5&3.0T2.20 |
52/1. | [1] | 146420-1600 | SHIM D9.5&3.0T2.22 |
52/1. | [1] | 146420-1700 | SHIM D9.5&3.0T2.24 |
52/1. | [1] | 146420-1800 | SHIM D9.5&3.0T2.26 |
52/1. | [1] | 146420-1900 | SHIM D9.5&3.0T2.28 |
52/1. | [1] | 146420-2000 | SHIM D9.5&3.0T2.30 |
52/1. | [1] | 146420-2100 | SHIM D9.5&3.0T2.32 |
52/1. | [1] | 146420-2200 | SHIM D9.5&3.0T2.34 |
52/1. | [1] | 146420-2300 | SHIM D9.5&3.0T2.36 |
52/1. | [1] | 146420-2400 | SHIM D9.5&3.0T2.38 |
52/1. | [1] | 146420-2500 | SHIM D9.5&3.0T2.40 |
52/1. | [1] | 146420-2600 | SHIM D9.5&3.0T2.42 |
52/1. | [1] | 146420-2700 | SHIM D9.5&3.0T2.44 |
52/1. | [1] | 146420-2800 | SHIM D9.5&3.0T2.46 |
52/1. | [1] | 146420-2900 | SHIM D9.5&3.0T2.48 |
52/1. | [1] | 146420-3000 | SHIM D9.5&3.0T2.50 |
52/1. | [1] | 146420-3100 | SHIM D9.5&3.0T2.52 |
52/1. | [1] | 146420-3200 | SHIM D9.5&3.0T2.54 |
52/1. | [1] | 146420-3300 | SHIM D9.5&3.0T2.56 |
52/1. | [1] | 146420-3400 | SHIM D9.5&3.0T2.58 |
52/1. | [1] | 146420-3500 | SHIM D9.5&3.0T2.60 |
52/1. | [1] | 146420-3600 | SHIM D9.5&3.0T2.62 |
52/1. | [1] | 146420-3700 | SHIM D9.5&3.0T2.64 |
52/1. | [1] | 146420-3800 | SHIM D9.5&3.0T2.66 |
52/1. | [1] | 146420-3900 | SHIM D9.5&3.0T2.68 |
52/1. | [1] | 146420-4000 | SHIM D9.5&3.0T2.70 |
52/1. | [1] | 146420-4100 | SHIM D9.5&3.0T2.72 |
52/1. | [1] | 146420-4200 | SHIM D9.5&3.0T2.74 |
52/1. | [1] | 146420-4300 | SHIM D9.5&3.0T2.76 |
52/1. | [1] | 146420-4400 | SHIM D9.5&3.0T2.78 |
52/1. | [1] | 146420-4500 | SHIM D9.5&3.0T2.80 |
52/1. | [1] | 146420-4600 | SHIM D9.5&3.0T2.82 |
52/1. | [1] | 146420-4700 | SHIM D9.5&3.0T2.84 |
52/1. | [1] | 146420-4800 | SHIM D9.5&3.0T2.86 |
52/1. | [1] | 146420-4900 | SHIM D9.5&3.0T2.88 |
52/1. | [1] | 146420-5000 | SHIM D9.5&3.0T2.90 |
52/1. | [1] | 146420-5100 | SHIM D9.5&3.0T1.74 |
52/1. | [1] | 146420-5200 | SHIM D9.5&3.0T1.76 |
52/1. | [1] | 146420-5300 | SHIM D9.5&3.0T1.78 |
52/1. | [1] | 146420-5400 | SHIM D9.5&3.0T1.80 |
52/1. | [1] | 146420-5500 | SHIM D9.5&3.0T1.82 |
52/1. | [1] | 146420-5600 | SHIM D9.5&3.0T1.84 |
52/1. | [1] | 146420-5700 | SHIM D9.5&3.0T1.86 |
52/1. | [1] | 146420-5800 | SHIM D9.5&3.0T1.88 |
54. | [4] | 146433-0100 | GASKET D12&6.4T1.00 |
55. | [4] | 146430-7520 | DELIVERY-VALVE ASSEMBLY |
56. | [4] | 146432-0200 | COMPRESSION SPRING |
58. | [4] | 146440-0720 | FITTING |
60. | [4] | 139106-0100 | FLAT-HEAD SCREW |
67. | [1] | 146821-7620 | GOVERNOR COVER |
67/1. | [1] | 146508-1022 | GOVERNOR COVER |
67/2. | [1] | 146515-0220 | CONTROL SHAFT |
67/3. | [1] | 146600-0100 | O-RING |
67/4. | [2] | 139310-0200 | PLAIN WASHER |
67/4. | [2] | 139310-0200 | PLAIN WASHER |
67/5. | [1] | 146530-0000 | CONTROL LEVER |
67/5B. | [1] | 146530-0100 | CONTROL LEVER |
67/5C. | [1] | 146832-1500 | CONTROL LEVER |
67/5D. | [1] | 146832-1600 | CONTROL LEVER |
67/6. | [2] | 014110-6440 | LOCKING WASHER |
67/6. | [2] | 014110-6440 | LOCKING WASHER |
67/7. | [1] | 013020-6040 | UNION NUT M6P1H5 |
67/8. | [1] | 146515-1820 | LEVER SHAFT |
67/9. | [1] | 146587-4500 | COILED SPRING |
67/10. | [1] | 146600-0200 | O-RING |
67/11. | [1] | 146602-0100 | PLAIN WASHER D14&10.1T1.50 |
67/12. | [1] | 146540-1300 | CONTROL LEVER |
67/12B. | [1] | 146540-1400 | CONTROL LEVER |
67/13. | [1] | 146621-1700 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-2800 | BLEEDER SCREW |
67/16. | [1] | 146526-2800 | BLEEDER SCREW |
67/18. | [1] | 146587-2000 | COILED SPRING |
67/19. | [1] | 146541-0000 | ANGLE PIECE |
67/23. | [1] | 146925-2520 | BRACKET |
67/24. | [2] | 139006-4500 | BLEEDER SCREW |
67/25. | [1] | 013020-6040 | UNION NUT M6P1H5 |
67/78. | [1] | 146600-4400 | SEAL RING |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-4600 | THREADED PIN |
67/201B. | [1] | 146545-4700 | THREADED PIN |
67/201C. | [1] | 146545-4800 | THREADED PIN |
67/202. | [1] | 146598-5000 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
67/204. | [1] | 146545-4500 | DAMPER |
95. | [1] | 146871-5720 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET D11.4&8.2T1 |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0100 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM D20.2&8.3T1.05 |
110/1. | [1] | 146571-0100 | SHIM D20.2&8.3T1.25 |
110/1. | [1] | 146571-0200 | SHIM D20.2&8.3T1.45 |
110/1. | [1] | 146571-0300 | SHIM D20.2&8.3T1.65 |
110/1. | [1] | 146571-0400 | SHIM D20.2&8.3T1.85 |
110/1. | [1] | 146571-0500 | SHIM D20.2&8.3T1.15 |
110/1. | [1] | 146571-0600 | SHIM D20.2&8.3T1.35 |
110/1. | [1] | 146571-0700 | SHIM D20.2&8.3T1.55 |
110/1. | [1] | 146571-0800 | SHIM D20.2&8.3T1.75 |
111. | [1] | 146602-0600 | PLAIN WASHER D20&8.4T1.40 |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-2600 | PLAIN WASHER D34&13T1.0 |
115. | [1] | 146976-0700 | SLIDING SLEEVE |
116. | [1] | 146576-0400 | CAP |
117/1. | [1] | 146877-0820 | PLUG |
117/1. | [1] | 146877-0920 | PLUG |
117/1. | [1] | 146877-1020 | PLUG |
117/1. | [1] | 146877-1120 | PLUG |
117/1. | [1] | 146877-1220 | PLUG |
117/1. | [1] | 146877-1320 | PLUG |
117/1. | [1] | 146877-1420 | PLUG |
117/1. | [1] | 146877-1520 | PLUG |
117/1. | [1] | 146877-1620 | PLUG |
117/1. | [1] | 146877-1720 | PLUG |
117/1. | [1] | 146877-1820 | PLUG |
117/1. | [1] | 146877-1920 | PLUG |
117/1. | [1] | 146877-2020 | PLUG |
117/1. | [1] | 146877-2120 | PLUG |
117/1. | [1] | 146877-2220 | PLUG |
117/1. | [1] | 146877-2320 | PLUG |
117/1. | [1] | 146877-2420 | PLUG |
117/1. | [1] | 146877-2520 | PLUG |
117/1. | [1] | 146877-2620 | PLUG |
117/1. | [1] | 146877-2720 | PLUG |
117/1. | [1] | 146877-2820 | PLUG |
117/1. | [1] | 146877-2920 | PLUG |
117/1. | [1] | 146877-3020 | PLUG |
117/1. | [1] | 146877-3120 | PLUG |
117/1. | [1] | 146877-3220 | PLUG |
117/1. | [1] | 146877-3320 | PLUG |
117/1. | [1] | 146877-3420 | PLUG |
117/1. | [1] | 146877-3520 | PLUG |
117/1. | [1] | 146877-3620 | PLUG |
117/1. | [1] | 146877-3720 | PLUG |
117/1. | [1] | 146877-3820 | PLUG |
117/1. | [1] | 146877-3920 | PLUG |
117/1. | [1] | 146877-4020 | PLUG |
117/1. | [1] | 146877-4120 | PLUG |
117/1. | [1] | 146877-4220 | PLUG |
120. | [1] | 146879-3120 | RETAINING PIN |
122. | [1] | 146580-2100 | GOVERNOR SPRING |
123. | [4] | 139106-0200 | FLAT-HEAD SCREW |
130. | [1] | 146421-1720 | CAPSULE |
130/2. | [1] | 026508-1140 | GASKET D11.4&8.2T1 |
130/3. | [1] | 146422-1001 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0220 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-0120 | OVER FLOW VALVE |
137. | [2] | 029341-2140 | GASKET |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 029470-4030 | WOODRUFF KEY |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146662-1420 | WIRE |
243. | [1] | 146621-1000 | UNION NUT |
245. | [3] | 029341-2140 | GASKET |
246. | [1] | 146125-0020 | EYE BOLT |
248. | [1] | 146614-0200 | SPACER BUSHING |
343. | [1] | 146598-8320 | CAP |
800S. | [1] | 146018-9720 | PUMP HOUSING |
800S/1/6. | [1] | 146601-1100 | PACKING RING |
804S. | [1] | 146232-0320 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
821S. | [1] | 146210-5720 | ROLLER SET |
825S. | [1] | 146598-8120 | CAP |
835S. | [1] | 146598-7320 | CAP |
836S/1. | [1] | 146598-0600 | CAP L18 |
836S/1. | [1] | 146598-0700 | CAP L21 |
836S/1. | [1] | 146598-0800 | CAP L24 |
836S/1. | [1] | 146598-0900 | CAP L27 |
837S. | [1] | 146598-7310 | CAP |
906. | [1] | 146982-7700 | NAMEPLATE |
Include in #2:
104741-7071
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 613 914
9460613914
ZEXEL
104741-7071
1047417071
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
55.8
55.3
56.3
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
48
46
50
Injection timing adjustment_02
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
55.8
54.8
56.8
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
77.3
73.3
81.3
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
83.4
79.4
87.4
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
37.2
33.2
41.2
Difference in delivery
mm3/st.
7.5
Basic
*
Oil temperature
degC
50
48
52
Injection quantity adjustment_02
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
37.2
32.7
41.7
Difference in delivery
mm3/st.
8
Basic
*
Oil temperature
degC
50
48
52
Governor adjustment
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
9.4
7.4
11.4
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
3
Oil temperature
degC
48
46
50
Governor adjustment_03
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
9.4
6.9
11.9
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
86.5
81.5
91.5
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
86.5
81.5
91.5
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity
cm3/min
380
250
510
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure
kPa
402
382
422
Pressure
kgf/cm2
4.1
3.9
4.3
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure
kPa
402
373
431
Pressure
kgf/cm2
4.1
3.8
4.4
Basic
*
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1200
1200
1200
Timer stroke
mm
0
0
0
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5
4.9
5.1
MS dimension
mm
1.7
1.6
1.8
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
16
12
20
Control lever angle beta
deg.
32
27
37
Test data Ex:
0000001801 STARTING I/Q ADJUSTMENT

Starting injection quantity adjustment
Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards.
Fix using nut (B).
----------
----------
L=7.4~11.1mm T=6~9Nm(0.6~0.9kgfm)
----------
----------
L=7.4~11.1mm T=6~9Nm(0.6~0.9kgfm)
Information:
March 21, 2006
U-89
A-70
D-67
O-77
Beforeor
after failureParts stock action needed PRODUCT SUPPORT PROGRAM FOR REPLACINGTHE FUEL INJECTION PUMP VOLTAGE LOAD PROTECTION CONTROL ON CERTAIN 924G,928G, AND 930G WHEEL LOADERS
12881251 PS41980
This Program can be administered eitherbefore or after failure. In either case the decision whether to apply theProgram is made by the dealer. When reporting the repair, use "PS41980"as the Part number and "7755" as the Group Number. If administered beforefailure, use "56" as the Warranty Claim Description Code and use "T" asthe SIMS Description Code. If administered after failure, use "96" as theWarranty Claim Description Code and use "Z" as the SIMS Description Code. Although this Program is to be administeredas described above on the Affected Product, parts should be removed fromparts stock as soon as possible. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.TERMINATION DATE
March 31, 2007PROBLEM
Voltage Load Protection Module may fail due tomoisture entry resulting in unexpected engine shut down.AFFECTED PRODUCT
Model IdentificationNumber
924G DDA375-378,380-780, 782-1538, 1540-1953, 1955-2090, 2093-2105, 2107, 2108, 2111-2113,2115, 2117, 2119-2121, 2125, 2133-2134, 2136, 2201, 2272, 2622, 2627, 2642DFZ350-381, 383-563RBB175-977, 979-982, 984-985RTA150-476, 478, 480WGX285-842WMB295-895
928G DJD323-711,713-972, 974-1179, 1181-1418, 1420-1479, 1481-1577, 1579-1662, 1664-1811,1813-1934, 1936-1939, 1941-1943, 1949, 2315, 2322WLG265-809
IT28G DBT345-1489,1491-1676EWF100-421WAC275-622
930G TFW150-193TWR233-286, 288-637, 639-642, 644,646-669, 671-675, 677-678, 680-681, 683, 685-686, 689-691, 693-697, 699,701-703, 708-711, 713-716, 718, 721-723, 725-726, 729, 731-735, 737-738,740-741, 745, 747, 750-751, 754, 758, 761-764, 767, 769, 772, 774, 777,779-782, 789-791, 793, 800-801, 805-806, 809, 811, 830-831, 864, 874, 878,905, 921, 927-928, 1295, 1634PARTS NEEDED
Qty
Part Number Description
1 2705322 CONTROL GPACTION REQUIRED
***** Parts Stock *****Remove all 2159430 Control Groups from partsstock.***** Affected Product *****Replace 2159430 with 2705322 and confirm theengine operates.SERVICE CLAIM ALLOWANCES
***** Parts Stock *****Submit one claim for all 2159430 Control Groupsremoved from parts stock.***** Affected Product *****
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-3000
0-24 mos 100% 1.0 0 0 0 0
3001 - 5000
25 ? 36 mos 33.3% 0.5 0 0 50% 0.5
This is a 1.0 hr job.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.
U-89
A-70
D-67
O-77
Beforeor
after failureParts stock action needed PRODUCT SUPPORT PROGRAM FOR REPLACINGTHE FUEL INJECTION PUMP VOLTAGE LOAD PROTECTION CONTROL ON CERTAIN 924G,928G, AND 930G WHEEL LOADERS
12881251 PS41980
This Program can be administered eitherbefore or after failure. In either case the decision whether to apply theProgram is made by the dealer. When reporting the repair, use "PS41980"as the Part number and "7755" as the Group Number. If administered beforefailure, use "56" as the Warranty Claim Description Code and use "T" asthe SIMS Description Code. If administered after failure, use "96" as theWarranty Claim Description Code and use "Z" as the SIMS Description Code. Although this Program is to be administeredas described above on the Affected Product, parts should be removed fromparts stock as soon as possible. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.TERMINATION DATE
March 31, 2007PROBLEM
Voltage Load Protection Module may fail due tomoisture entry resulting in unexpected engine shut down.AFFECTED PRODUCT
Model IdentificationNumber
924G DDA375-378,380-780, 782-1538, 1540-1953, 1955-2090, 2093-2105, 2107, 2108, 2111-2113,2115, 2117, 2119-2121, 2125, 2133-2134, 2136, 2201, 2272, 2622, 2627, 2642DFZ350-381, 383-563RBB175-977, 979-982, 984-985RTA150-476, 478, 480WGX285-842WMB295-895
928G DJD323-711,713-972, 974-1179, 1181-1418, 1420-1479, 1481-1577, 1579-1662, 1664-1811,1813-1934, 1936-1939, 1941-1943, 1949, 2315, 2322WLG265-809
IT28G DBT345-1489,1491-1676EWF100-421WAC275-622
930G TFW150-193TWR233-286, 288-637, 639-642, 644,646-669, 671-675, 677-678, 680-681, 683, 685-686, 689-691, 693-697, 699,701-703, 708-711, 713-716, 718, 721-723, 725-726, 729, 731-735, 737-738,740-741, 745, 747, 750-751, 754, 758, 761-764, 767, 769, 772, 774, 777,779-782, 789-791, 793, 800-801, 805-806, 809, 811, 830-831, 864, 874, 878,905, 921, 927-928, 1295, 1634PARTS NEEDED
Qty
Part Number Description
1 2705322 CONTROL GPACTION REQUIRED
***** Parts Stock *****Remove all 2159430 Control Groups from partsstock.***** Affected Product *****Replace 2159430 with 2705322 and confirm theengine operates.SERVICE CLAIM ALLOWANCES
***** Parts Stock *****Submit one claim for all 2159430 Control Groupsremoved from parts stock.***** Affected Product *****
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-3000
0-24 mos 100% 1.0 0 0 0 0
3001 - 5000
25 ? 36 mos 33.3% 0.5 0 0 50% 0.5
This is a 1.0 hr job.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.