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Buy 104741-7064 ZEXEL 9 460 614 145 BOSCH INJECTION-PUMP ASSEMBLY 9460614145 1047417064 6205711111


 

Information injection-pump assembly

BOSCH 9 460 614 145 9460614145
ZEXEL 104741-7064 1047417064
KOMATSU 6205711111 6205711111
104741-7064 INJECTION-PUMP ASSEMBLY
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104641-7063 6205-71-1110 6205-71-1111 VE4/11F1300RNP22 Fuel Injection Pump for Komatsu S4D95L Engine
$989.00

08 Dec 2024

CA: HIRINTOL-shop
104641-7063 6205-71-1110 6205-71-1111 VE4/11F1300RNP22 Fuel Injection Pump for Komatsu S4D95L Engine
HIRINTOL 🔸Replace Part Number: 104641-7063,9461626013, 6205-71-1110, 6205-71-1111, VE4/11F1300RNP22. || 🔸Compatible Model: for Komatsu S4D95L Engine. || 🔸Efficient And Stable: Using advanced technology, it can provide efficient and stable fuel supply to ensure the normal operation of the vehicle. || 🔸Durable And Reliable: Tested and proven many times, it has a long life and reliable quality to keep working under extreme conditions. || 🔸Easy Installation: standard interface design, easy installation, plug and play, no professional skills required.

Components :

0. INJECTION-PUMP ASSEMBLY 104741-7064
1. _
2. FUEL INJECTION PUMP 104641-7064
3. NUMBER PLATE 146983-9600
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105118-6690
8. Nozzle and Holder 6205-11-3100
9. Open Pre:MPa(Kqf/cm2) 19.6{200}
10. NOZZLE-HOLDER 105048-3300
11. NOZZLE 105017-2660

Scheme ###:

PACKING RING
1/6. [1] 146601-1100 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-3420 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0000 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-4200 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-5100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0500 GUIDE PIN
50. [1] 146402-0820 HYDRAULIC HEAD
50. [1] 146402-0820 HYDRAULIC HEAD
50. [1] 146402-0820 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-7520 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0200 COMPRESSION SPRING
58. [4] 146440-0720 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146821-9720 GOVERNOR COVER
67/1. [1] 146508-1022 GOVERNOR COVER
67/2. [1] 146515-0220 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [2] 139310-0200 PLAIN WASHER
67/4. [2] 139310-0200 PLAIN WASHER
67/5. [1] 146530-0000 CONTROL LEVER
67/5B. [1] 146530-0100 CONTROL LEVER
67/5C. [1] 146832-1500 CONTROL LEVER
67/5D. [1] 146832-1600 CONTROL LEVER
67/6. [2] 014110-6440 LOCKING WASHER
67/6. [2] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT M6P1H5
67/8. [1] 146515-1820 LEVER SHAFT
67/9. [1] 146587-4600 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER D14&10.1T1.50
67/12. [1] 146540-1300 CONTROL LEVER
67/12B. [1] 146540-1400 CONTROL LEVER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/18. [1] 146587-2000 COILED SPRING
67/19. [1] 146541-0000 ANGLE PIECE
67/25. [2] 013020-6040 UNION NUT M6P1H5
67/25. [2] 013020-6040 UNION NUT M6P1H5
67/26. [1] 139006-4800 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-4600 THREADED PIN
67/201B. [1] 146545-4700 THREADED PIN
67/201C. [1] 146545-4800 THREADED PIN
67/202. [1] 146598-5000 UNION NUT
67/203. [1] 146600-1200 O-RING
67/204. [1] 146545-4500 DAMPER
95. [1] 146871-4720 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-2600 PLAIN WASHER D34&13T1.0
115. [1] 146976-0700 SLIDING SLEEVE
116. [1] 146576-0400 CAP
117/1. [1] 146877-0820 PLUG
117/1. [1] 146877-0920 PLUG
117/1. [1] 146877-1020 PLUG
117/1. [1] 146877-1120 PLUG
117/1. [1] 146877-1220 PLUG
117/1. [1] 146877-1320 PLUG
117/1. [1] 146877-1420 PLUG
117/1. [1] 146877-1520 PLUG
117/1. [1] 146877-1620 PLUG
117/1. [1] 146877-1720 PLUG
117/1. [1] 146877-1820 PLUG
117/1. [1] 146877-1920 PLUG
117/1. [1] 146877-2020 PLUG
117/1. [1] 146877-2120 PLUG
117/1. [1] 146877-2220 PLUG
117/1. [1] 146877-2320 PLUG
117/1. [1] 146877-2420 PLUG
117/1. [1] 146877-2520 PLUG
117/1. [1] 146877-2620 PLUG
117/1. [1] 146877-2720 PLUG
117/1. [1] 146877-2820 PLUG
117/1. [1] 146877-2920 PLUG
117/1. [1] 146877-3020 PLUG
117/1. [1] 146877-3120 PLUG
117/1. [1] 146877-3220 PLUG
117/1. [1] 146877-3320 PLUG
117/1. [1] 146877-3420 PLUG
117/1. [1] 146877-3520 PLUG
117/1. [1] 146877-3620 PLUG
117/1. [1] 146877-3720 PLUG
117/1. [1] 146877-3820 PLUG
117/1. [1] 146877-3920 PLUG
117/1. [1] 146877-4020 PLUG
117/1. [1] 146877-4120 PLUG
117/1. [1] 146877-4220 PLUG
120. [1] 146879-3120 RETAINING PIN
122. [1] 146580-1400 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-1720 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-1001 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0120 OVER FLOW VALVE
137. [2] 029341-2140 GASKET
200. [1] 146206-0100 COILED SPRING
205. [1] 029470-4030 WOODRUFF KEY
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146662-1420 WIRE
243. [1] 146621-4901 UNION NUT
245. [3] 029341-2140 GASKET
246. [1] 146125-0020 EYE BOLT
248. [1] 146614-0200 SPACER BUSHING
343. [1] 146598-8320 CAP
800S. [1] 146018-9720 PUMP HOUSING
800S/1/6. [1] 146601-1100 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
825S. [1] 146598-8120 CAP
835S. [1] 146598-7320 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
837S. [1] 146598-7310 CAP
906. [1] 146983-9600 NAMEPLATE

Include in #2:

104741-7064 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 614 145 9460614145
ZEXEL 104741-7064 1047417064
KOMATSU 6205711111 6205711111


Zexel num
Bosch num
Firm num
Name
104741-7064 
9 460 614 145 
6205711111  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D95L K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   82.7 82.2 83.2
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   55 51 59
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   78.7 74.7 82.7
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   82.7 81.7 83.7
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   79.4 76.9 81.9
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   28.5 24.5 32.5
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   28.5 24 33
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.6 7.6 11.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9.6 7.1 12.1
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   86.5 81.5 91.5
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE  
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   86.5 81.5 91.5
Oil temperature degC   48 46 50
Remarks
IDLE  
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position  
0000000901
Pump speed r/min   1300 1300 1300
Overflow quantity cm3/min   380 250 510
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1300 1300 1300
Pressure kPa   471 451 491
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1300 1300 1300
Pressure kPa   471 442 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1300 1300 1300
Timer stroke mm   1.6 1.4 1.8
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Timer stroke mm   0.5 0 1
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Timer stroke mm   1.6 1.3 1.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1425 1425 1425
Timer stroke mm   3.3 2.6 3.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1.7 1.6 1.8
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   16 12 20
Control lever angle beta deg.   32 27 37

Test data Ex:

0000001801 STOP LEVER ADJUSTMENT

Test data 104741-7064
Adjustment of the stop lever (1)Adjust the starting injection quantity adjusting bolt (B) so that the starting injection quantity is as specified. (2)Fix using the lock nut. (A) = starting injection quantity adjusting nut (C) = starting injection quantity adjusting lever (D) = adjusting position L:
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L=7~13mm T=6~9N-m{0.6~0.9kgf-m}




Information:


Rework Procedure
Replacement of Diesel Oxidation Catalyst (DOC)
1. Remove three 222-8823 Bolts and three 232-3209 Washers to separate the 360-8875 Bellows Tube Assembly from the 360-8849 Catalytic Converter Group. Refer to Image1.1.1.
Image1.1.1
2. Loosen the clamp. Remove the DOC from the Catalytic Converter Group. Refer to Images1.2.1 and 1.2.2.
Image1.2.1
Image1.2.2
3. Remove the ring from the DOC. Remove the clamp from the catalytic converter. Refer to Images1.3.1 and 1.3.2.
Image1.3.1
Image1.3.2
4. Remove the five screws and five washers from the insulation around the DOC. Remove insulation from the DOC. The insulation will be reused. Refer to Images1.4.1 and 1.4.2.
Image1.4.1
Image1.4.2
5. Install the insulation that was removed from the old DOC on the new DOC. Refer to Image1.5.1.
Image1.5.1
6. Clean the sealing surface of the DOC flange. Clean the sealing surface of the flange on the catalytic converter group. Clean the ring that was removed from the old DOC. Refer to Images1.6.1, 1.6.2, and 1.6.3
Image1.6.1
Image1.6.2
Image1.6.3
7. Apply seal paste to both sides of the ring, to the flange surfaces of the new DOC, and the catalytic converter. Refer to Image1.7.1.
Note: Make sure to cover the complete ring and flange surfaces with seal paste when applying it.
Image1.7.1
8. Place the ring on the flange of the new DOC. Position the new DOC against the catalytic converter. Refer to Images1.8.1 and 1.8.2.
Image1.8.1
Image1.8.2
9. Orient the DOC so that it will line up correctly with the bellows tube. Install and orient the clamp in order to hold the new DOC in place. Apply sealing paste or high temperature grease to the bolt of the clamp. Tighten the clamp. Then reattach the DOC to the bellows tube. Refer to Image1.9.1.
Image1.9.1
10. Tap the clamp around the circumference to properly seat the clamp. Tighten the clamp to a specified torque of 18 N.m (13.3 ft-lb). Apply sealing paste or high temperature grease to the three 222-8823 Bolts to assemble the bellows. Refer to Image1.10.1.
Image1.10.1
11. Please write down the number of active regenerations. This number can be found in the Monitor Service Menu in the Aftertreatment Status section. Please enter this information to the claim story when you submit your claim. Refer to Image1.11.1.
Image1.11.1

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