Information injection-pump assembly
ZEXEL
104741-6180
1047416180
ISUZU
8943389390
8943389390
Rating:
Cross reference number
ZEXEL
104741-6180
1047416180
ISUZU
8943389390
8943389390
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
41.3
40.8
41.8
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
34.9
34.9
34.9
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
34.3
34.3
34.3
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
41.3
40.3
42.3
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1450
1450
1450
Average injection quantity
mm3/st.
44.6
44.6
44.6
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
47.1
47.1
47.1
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
12.9
9.9
15.9
Difference in delivery
mm3/st.
4
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
5
Oil temperature
degC
52
50
54
Injection quantity adjustment_03
Pump speed
r/min
2100
2100
2100
Average injection quantity
mm3/st.
12.9
9.9
15.9
Difference in delivery
mm3/st.
4
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
390
390
390
Average injection quantity
mm3/st.
6.7
4.7
8.7
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
390
390
390
Average injection quantity
mm3/st.
6.7
4.7
8.7
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
60
100
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
60
100
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
390
390
390
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1600
1600
1600
Overflow quantity with S/T OFF
cm3/min
530
400
660
Oil temperature
degC
50
48
52
Remarks
MEASURE
MEASURE
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
490
470
510
Pressure with S/T OFF
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1450
1450
1450
Pressure with S/T OFF
kPa
402
382
422
Pressure with S/T OFF
kgf/cm2
4.1
3.9
4.3
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
490
470
510
Pressure with S/T OFF
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_04
Pump speed
r/min
1900
1900
1900
Pressure with S/T OFF
kPa
569
540
598
Pressure with S/T OFF
kgf/cm2
5.8
5.5
6.1
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
3
2.8
3.2
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
800
800
800
Timer stroke with S/T ON
mm
0.5
0.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1450
1450
1450
Timer stroke with S/T OFF
mm
1
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
3
2.8
3.2
Basic
*
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
1900
1900
1900
Timer stroke with S/T OFF
mm
7
6.7
7.4
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5
4.9
5.1
MS dimension
mm
1
0.9
1.1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
31
26
36
Test data Ex:
0000001801 V-FICD ADJUSTMENT
Adjustment of the V-FICD
1. Adjust the actuator rod to obtain S1.
2. Apply negative pressure P1 to the actuator and confirm the full stroke.
----------
S1=1+1mm P1=-53.3kPa(-400mmHg)
----------
S1=1+1mm
----------
S1=1+1mm P1=-53.3kPa(-400mmHg)
----------
S1=1+1mm
Information:
This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS5598" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
Termination Date
April 30, 2000Problem
A fatigue crack in the nozzle adapter may cause high pressure fuel leaks. Customers will complain of engine misfiring/skipping and fuel leaking from nozzle due to a crack where fuel line is attached.
Affected Product
Model & Identification Number
D250E (5TN975-1839)
D300E (7FN485-1045)
D25D (1HK670-0743)
D30D (3AJ410-0440)
CH65C (2ZJ2400-2537)
970F (7SK800-1113)
615C (2XG1390-1745 9XG850-1210 )
Parts Needed
6 - 0R8782 NOZZLE AS-DIAction Required
If the fuel nozzle adapter cracks on an engine equipped with part number 100-7563 Nozzles in the affected serial number range, replace entire set of 100-7563 Nozzles with 0R8782 Nozzles.
Service Claim Allowances
This is a 2.5-hour job.
Parts Disposition
U.S. and Canadian Dealers
Return all 0R-8782 Nozzles that are replaced to:
Caterpillar Inc.
Service Claims Room
Attention: Howard Jenkel
8201 N. University
Peoria, IL 61615
All other Dealers
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Termination Date
April 30, 2000Problem
A fatigue crack in the nozzle adapter may cause high pressure fuel leaks. Customers will complain of engine misfiring/skipping and fuel leaking from nozzle due to a crack where fuel line is attached.
Affected Product
Model & Identification Number
D250E (5TN975-1839)
D300E (7FN485-1045)
D25D (1HK670-0743)
D30D (3AJ410-0440)
CH65C (2ZJ2400-2537)
970F (7SK800-1113)
615C (2XG1390-1745 9XG850-1210 )
Parts Needed
6 - 0R8782 NOZZLE AS-DIAction Required
If the fuel nozzle adapter cracks on an engine equipped with part number 100-7563 Nozzles in the affected serial number range, replace entire set of 100-7563 Nozzles with 0R8782 Nozzles.
Service Claim Allowances
This is a 2.5-hour job.
Parts Disposition
U.S. and Canadian Dealers
Return all 0R-8782 Nozzles that are replaced to:
Caterpillar Inc.
Service Claims Room
Attention: Howard Jenkel
8201 N. University
Peoria, IL 61615
All other Dealers
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.