104741-5770 ZEXEL 9 460 614 460 BOSCH INJECTION-PUMP ASSEMBLY 9460614460 1047415770 8970697670


 

Information injection-pump assembly

BOSCH 9 460 614 460 9460614460
ZEXEL 104741-5770 1047415770
ISUZU 8970697670 8970697670
104741-5770 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 460 614 460 9460614460
ZEXEL 104741-5770 1047415770
ISUZU 8970697670 8970697670


Zexel num
Bosch num
Firm num
Name
104741-5770 
9 460 614 460 
8970697670  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Boost pressure kPa   46.7 45.4 48
Boost pressure mmHg   350 340 360
Average injection quantity mm3/st.   54.4 53.9 54.9
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Average injection quantity mm3/st.   63.4 62.9 63.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_03
Pump speed r/min   600 600 600
Boost pressure kPa   13.3 12 14.6
Boost pressure mmHg   100 90 110
Average injection quantity mm3/st.   34.7 34.7 34.7
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   24 22.7 25.3
Boost pressure mmHg   180 170 190
Average injection quantity mm3/st.   36.8 36.8 36.8
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   900 900 900
Boost pressure kPa   47.1 45.8 48.4
Boost pressure mmHg   350 340 360
Average injection quantity mm3/st.   48.6 48.6 48.6
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Boost pressure kPa   47.1 45.8 48.4
Boost pressure mmHg   350 340 360
Average injection quantity mm3/st.   54.4 53.4 55.4
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1250 1250 1250
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Average injection quantity mm3/st.   63.4 62.4 64.4
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   1800 1800 1800
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Average injection quantity mm3/st.   64.7 64.7 64.7
Difference in delivery mm3/st.   5.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Average injection quantity mm3/st.   17.2 14.2 20.2
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2600 2600 2600
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2300 2300 2300
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Average injection quantity mm3/st.   17.2 14.2 20.2
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.6 5.6 9.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.6 5.6 9.6
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Overflow quantity cm3/min   400 270 530
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Pressure kPa   490 470 510
Pressure kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1050 1050 1050
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Pressure kPa   314 285 343
Pressure kgf/cm2   3.2 2.9 3.5
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Pressure kPa   490 470 510
Pressure kgf/cm2   5 4.8 5.2
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1800 1800 1800
Boost pressure kPa   93.3 92 94.6
Boost pressure mmHg   700 690 710
Pressure kPa   549 520 578
Pressure kgf/cm2   5.6 5.3 5.9
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Boost pressure kPa   93.3 80.3 106.3
Boost pressure mmHg   700 690 710
Timer stroke mm   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1050 1050 1050
Boost pressure kPa   93.3 80.3 106.3
Boost pressure mmHg   700 690 710
Timer stroke mm   0.5 0.1 0.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1600 1600 1600
Boost pressure kPa   93.3 80.3 106.3
Boost pressure mmHg   700 690 710
Timer stroke mm   5 4.8 5.2
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Boost pressure kPa   93.3 80.3 106.3
Boost pressure mmHg   700 690 710
Timer stroke mm   6.2 5.9 6.6
Basic   *
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.9 0.8 1
BCS stroke mm   4.8 4.6 5
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42




Information:

(1) Inside diameter of rocker arm ... 19.063 to 19.101 mm (.7505 to 7520 in) Lever clearance on rocker shaft ... 0.03 to 0.089 mm (.001 to .0035 in)Maximum permissible clearance (worn) ... 0.13 mm (.005 in)(2) Diameter of rocker shaft ... 19.012 to 19.037 mm (.7485 to .7495 in)(3) Install seal (3) in cylinder head before rocker shaft is installed.(4) Length of push rods ... 270.46 to 271.98 mm (10.648 to 10.708 in) Diameter of push rods ... 7.87 to 7.92 mm (.310 to .312 in)(5) End play of camshaft (new) ... 0.10 to 0.41 mm (.004 to .016 in) Maximum permissible end play (worn) ... 0.51 mm (.020 in)(6) Torque for bolt that holds camshaft gear on camshaft ... 70 N m (50 lb ft)(7) Camshaft thrust washer. A new cylinder block, camshaft and thrust washer have been introduced on the 4.236 engine for the Backhoe Loaders. The thrust washer recess in the new block is deeper. The thrust washer thickness remains the same. The change became effective with engine serial number LD70178U106654N. The engine serial number is located above the fuel injection pump on the block.Outside diameter of thrust washer ... 72.95 to 73.00 mm (2.872 to 2.874 in)Cylinder block recess diameter for thrust washer ... 73.03 to 73.28 mm (2.875 to 2.885 in)Clearance of thrust washer in recess ... 0.03 to 0.33 mm (.001 to .013 in)Inside diameter of thrust washer ... 44.45 mm (1.750 in)Thickness of thrust washer ... 5.49 to 5.54 mm (.216 to .218 in) The recess in the cylinder block is deeper for current models.Earlier Models:Cylinder block recess depth for thrust washer ... 4.75 to 4.83 mm (.187 to .190 in)Projection of thrust washer above cylinder block front face ... 0.66 to 0.79 mm (.026 to .031 in)Current Models:Cylinder block recess depth for thrust washer ... 5.38 to 5.49 mm (.212 to .216 in)Projection of thrust washer above cylinder block front face ... 0.0 to 0.13 mm (0.0 to .005 in)(8) Diameter of camshaft journals: No. 1 journal ... 50.71 to 50.737 mm (1.9965 to 1.9975 in)Minimum permissible diameter ... 50.660 mm (1.9945 in)No. 2 journal ... 50.457 to 50.483 mm (1.9865 to 1.9875 in)Minimum permissible diameter ... 50.406 mm (1.9845 in)No. 3 journal ... 49.949 to 49.975 mm (1.9665 to 1.9675 in)Minimum permissible diameter ... 49.898 mm (19.9645 in)See Cylinder Block for camshaft bore specifications.(9) Tappet (valve lifter): Length of tappet ... 75.4063 mm (2.96875 in)Shank diameter ... 18.987 to 19.012 mm (.7475 to .7485 in)Diameter of bore in block for tappet ... 19.05 to 19.083 mm (.750 to .7513 in)Running clearance between tappet and block ... 0.038 to 0.097 mm (.0015 to .0038 in)Foot diameter of tappet ... 30.163 mm (1.1875 in) Camshaft lobe height: 1. Measure base circle (C).2. Add lobe lift (A) to base circle measurement. Camshaft lobe lift (A) is ... 7.62 to 7.70 mm (.300 to .303 in)3. Total is camshaft lobe height (B). Minimum

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