104741-5710 ZEXEL 9 460 614 457 BOSCH INJECTION-PUMP ASSEMBLY 9460614457 1047415710 8970697630


 

Information injection-pump assembly

BOSCH 9 460 614 457 9460614457
ZEXEL 104741-5710 1047415710
ISUZU 8970697630 8970697630
104741-5710 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 460 614 457 9460614457
ZEXEL 104741-5710 1047415710
ISUZU 8970697630 8970697630


Zexel num
Bosch num
Firm num
Name
104741-5710 
9 460 614 457 
8970697630  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1CG K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   46.7 46.2 47.2
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   28.2 24.7 31.7
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   26.5 24 29
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   46.7 45.7 47.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   51.2 47.7 54.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   15.6 12.6 18.6
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   14
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2400 2400 2400
Average injection quantity mm3/st.   15.6 12.6 18.6
Difference in delivery mm3/st.   4.5
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.8 4.8 8.8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.8 4.8 8.8
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1600 1600 1600
Overflow quantity with S/T ON cm3/min   500 370 630
Overflow quantity with S/T OFF cm3/min   530 400 660
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Pressure with S/T OFF kPa   490 470 510
Pressure with S/T OFF kgf/cm2   5 4.8 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure with S/T OFF kPa   608 579 637
Pressure with S/T OFF kgf/cm2   6.2 5.9 6.5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   670 670 670
Timer stroke with S/T ON mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke with S/T OFF mm   1 0.6 1.4
Oil temperature degC   50 48 52
_04
Pump speed r/min   1600 1600 1600
Timer stroke with S/T OFF mm   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   2000 2000 2000
Timer stroke with S/T OFF mm   8.15 8.1 8.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.5 5.4 5.6
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   37 32 42




Information:

6N9294 Alternator Group, 3T6352 Alternator 24V 35A (Delco-Remy Number 1117647)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 35A(1) Torque for the ground terminal nut ... 2.3 0.6 N m (21 5 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6354 Regulator (Delco-Remy Number 1116405) Inside Alternator
Voltage setting ... No adjustmentPermissible voltage range ... 26 to 30VDelco-Remy (25SI)
5S9088 Alternator Group, 3T1888 Alternator 24V 50A (Delco-Remy Number 1117248)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output (hot) ... 50A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)7N129 Regulator (Delco-Remy Number 1892824) Inside Alternator
Voltage setting range ... 27.5 1.0VAdjust voltage setting to ... 28V There are two types of adjustment: One type of adjustment is made by removing a pipe plug and turning the adjusting screw one or two notches in a clockwise direction to increase the voltage setting or one or two notches in a counterclockwise direction to decrease the voltage setting. The second type of adjustment is similar except, remove the end cover to expose the potentiometer for adjustment.Then increase speed to get a maximum output of ... 50ABosch
6N9294 Alternator Group, 7N9720 Alternator 24V 35A (Bosch Number 0-122-469-001)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 37ATorque for the ground terminal nut ... 2.1 to 2.8 N m (19 to 25 lb in)(1) Torque for the pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)9G7567 Regulator (Bosch Number 1-197-011-000) Under Alternator Cover. For

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