104741-5330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047415330 8970322310


 

Information injection-pump assembly

ZEXEL 104741-5330 1047415330
ISUZU 8970322310 8970322310
104741-5330 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104741-5330 1047415330
ISUZU 8970322310 8970322310


Zexel num
Bosch num
Firm num
Name
104741-5330 
104741-5331 
 
8970322310  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1 TPB * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.2 65.7 66.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   62.8 62.8 62.8
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   65.5 65.5 65.5
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.2 65.2 67.2
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   63 63 63
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1380 1380 1380
Average injection quantity mm3/st.   17.6 14.6 20.6
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1380 1380 1380
Average injection quantity mm3/st.   17.6 14.6 20.6
Difference in delivery mm3/st.   4.5
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   9.6 7.6 11.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   9.6 7.6 11.6
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 70 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 70 90
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Oil temperature degC   50 48 52
Remarks
MEASURE
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke mm   1.2 1 1.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   0.6 0.2 1
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke mm   1.2 1 1.4
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1300 1300 1300
Timer stroke mm   2.5 2.2 2.9
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1.9 1.8 2
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   15 11 19
Control lever angle beta deg.   30 25 35

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104741-5330
Starting injection quantity adjustment 1. Adjust the starting injection quantity so that it is as specified using the bolt (A), then fix using the nut (B) (Tightening torque T). 2. At this time, confirm that the bolt protrudes L.
----------
L=7.4~11.1(mm) T=5.9~8.8(Nm)(0.6~0.9(kgfm))
----------
L=7.4~11.1mm T=6.0~9.0N-m(0.6~0.9kgf-m)




Information:


REM07-15
Reman
July 2007APPEARANCE CHANGE TO REMAN ELECTRONIC INJECTORS EI400, EI550 CLASSIC, BRIDGE, EI800 AND INJECTORS WITH ACERT? TECHNOLOGY EI500 AND EI550
Announcement
The Caterpillar Remanufactured Products Group announces an appearance change on selected Cat Reman electronic injectors EI400, EI550 Classic, Bridge, EI800 and injectors with ACERT? technology EI500 and EI550 effective 01/26/07. In order to improve the salvage of injectors? components, Cat Reman is introducing the reuse of solenoid with steel ring around the stator on the above mentioned electronic unit injectors.
Therefore, this will change the appearance of the injectors having stators with the steel ring around the solenoid and without it. However, this change will not alter fit or performance in any way. Please refer to the pictures and table below for more detail.
Part Numbers Impacted
The table below lists part numbers impacted by this appearance change.
Features And Benefits
Cat? Remanufactured Engine Components offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured Engine Components. Cat Remanufactured Engine Components provide immediate, off-the-shelf availability at a fraction of the new price.
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Engine Components is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0791 CATERPILLAR? ?2007 Caterpillar

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Group cross 104741-5330 ZEXEL

Isuzu 

9 460 612 171 
8970427400 
INJECTION-PUMP ASSEMBLY
4JA1
9 460 614 448 
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4JA1
9 460 612 172 
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4BE2
 
8970266731 
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D201-02
9 460 612 173 
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D201-02
9 460 610 526 
8970266733 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 612 174 
8970266734 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 716 
8970266735 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 685 
8970266736 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 686 
8970266737 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 803 
8971385270 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 358 
8971385271 
INJECTION-PUMP ASSEMBLY
D201-02
9 460 611 359 
8971385272 
INJECTION-PUMP ASSEMBLY
D201-02
104741-5330  

104741-5331 
 
8970322310 
INJECTION-PUMP ASSEMBLY
4JB1 TPB
9 460 612 175 
8970322311 
INJECTION-PUMP ASSEMBLY
4JB1 TPB
9 460 610 469 
8970387431 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 176 
8970387433 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 177 
8970387434 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 610 936 
8970387435 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 610 470 
8970387441 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 178 
8970387443 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 610 937 
8970387444 
INJECTION-PUMP ASSEMBLY
4JG2-TC
 
8970387451 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 179 
8970387452 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 180 
8970387453 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 614 449 
8970387454 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 181 
8970387461 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 182 
8970387462 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 612 183 
8970387463 
INJECTION-PUMP ASSEMBLY
4JG2-TC
9 460 614 450 
8970387464 
INJECTION-PUMP ASSEMBLY
4JG2-TC
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 612 184 
8970387471 
INJECTION-PUMP ASSEMBLY
4JG1
9 460 612 185 
8970387472 
INJECTION-PUMP ASSEMBLY
4JG1
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 460 610 811 
8970387481 
INJECTION-PUMP ASSEMBLY
4JG1
9 460 612 186 
8970387482 
INJECTION-PUMP ASSEMBLY
4JG1
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