104741-5320 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047415320 8970266731

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-5320 1047415320

ISUZU 8970266731 8970266731

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Cross reference number

ZEXEL 104741-5320 1047415320

ISUZU 8970266731 8970266731

Zexel num

Bosch num

Firm num

Name

104741-5320
104741-5321

8970266731 ISUZU

INJECTION-PUMP ASSEMBLY
D201-02 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 31.6 31.1 32.1

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 31.6 30.6 32.6

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 27.8 25.3 30.3

Difference in delivery mm3/st. 4

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 21 20 22

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 21 19.5 22.5

Difference in delivery mm3/st. 3

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15 14 16

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 50 48 52

Governor adjustment_02

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 15 13 17

Difference in delivery mm3/st. 2

Oil temperature degC 50 48 52

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 50 48 52

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1050 1050 1050

Overflow quantity cm3/min 420 290 550

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 520 500 540

Pressure kgf/cm2 5.3 5.1 5.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 520 500 540

Pressure kgf/cm2 5.3 5.1 5.5

Basic *

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 680 680 680

Timer stroke mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 2.1 2 2.2

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 7 3 11

Control lever angle beta deg. 9 4 14

Information:

Information Release Memo REM03-31
Reman
November 2003 REMANUFACTURED FUEL INJECTORS FOR ACERT TECHNOLOGY USED ON ENGINES C13 AND C15 ON-HIGHWAY TRUCK APPLICATIONS Announcement The Caterpillar Remanufactured Products Group announces the expansion of the remanufactured injector product line to include coverage for ACERT Technology used on engines C13 and C15 On-Highway Truck Engine applications. Coverage The addition of these injectors provides dealers with an additional repair option to support ACERT Technology used on engines C13 and C15 On-Highway Truck Engine applications. Please consult your NPR or Reman Cross Reference for exact model coverage. Features and Benefits And Benefits Cat? Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors. Cat Remanufactured injectors provide immediate, off-the-shelf availability at a fraction of the new price. Features
All critical engineering changes and updates included
Worldwide availability through Caterpillar? parts distribution system
Backed by Cat warranty Benefits
Improved reliability and performance
Customer access regardless of location
Consistent support Core Acceptance Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, and has an acceptable part number. Consult your Core Acceptance Guide for complete details. Warranty Please consult the appropriate warranty statement for your area. Core Management Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail. For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0257 CATERPILLAR? ?2003 Caterpillar