104741-4490 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414490


 

Information injection-pump assembly

ZEXEL 104741-4490 1047414490
104741-4490 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104741-4490 1047414490


Zexel num
Bosch num
Firm num
Name
104741-4490 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54.8 54.3 55.3
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   48.2 44.7 51.7
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   54.1 50.6 57.6
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54.8 53.8 55.8
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   55.6 52.6 58.6
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   57.2 54.2 60.2
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   17.8 15.8 19.8
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   17.8 15.3 20.3
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   12.9 10.9 14.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   12.9 10.4 15.4
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 75 110
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 75 110
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   539 519 559
Pressure kgf/cm2   5.5 5.3 5.7
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   539 500 578
Pressure kgf/cm2   5.5 5.1 5.9
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   736 677 795
Pressure kgf/cm2   7.5 6.9 8.1
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   4.4 4.2 4.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   600 600 600
Timer stroke mm   1.8 1.3 2.3
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   9.2 8.7 9.7
Oil temperature degC   50 48 52
_05
Pump speed r/min   2050 2050 2050
Timer stroke mm   7.8 7.3 8.2
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1000 1000 1000
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -21.9 -21.9
Atmospheric pressure difference mmHg   -164 -164 -164
Average injection quantity mm3/st.   46.3 44.8 47.8
Decrease qty mm3/st.   8.5 8.5 8.5
Decrease rate %   16 16 16
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Height m   0 0 0
Atmospheric pressure difference kPa   0 0 0
Atmospheric pressure difference mmHg   0 0 0
Average injection quantity mm3/st.   54.8 53.8 55.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Height m   500 500 500
Atmospheric pressure difference kPa   -5.9 -9.2 -2.6
Atmospheric pressure difference mmHg   -44 -69 -19
Average injection quantity mm3/st.   54.8 54.8 54.8
Oil temperature degC   50 48 52
_04
Pump speed r/min   1000 1000 1000
Height m   2000 2000 2000
Atmospheric pressure difference kPa   -21.9 -21.9 -21.9
Atmospheric pressure difference mmHg   -164 -164 -164
Average injection quantity mm3/st.   46.3 44.3 48.3
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1000 1000 1000
Height m   4000 4000 4000
Atmospheric pressure difference kPa   -29.7 -29.7 -29.7
Atmospheric pressure difference mmHg   -298 -298 -298
Average injection quantity mm3/st.   37.4 37.4 37.4
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.62 5.52 5.72
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   32.5 27.5 37.5




Information:

Installation of Oil Seal Case (Option)
(1) Coat the outside surface of the oil seal with engine oil.(2) Install the oil seal on the oil seal case.(3) Coat the lip of the oil seal with engine oil.(4) Install the O-ring into the oil seal case, and install the oil seal case on the flywheel housing. The oil seal case must be installed with the "Q" mark facing up.(5) Secure the oil seal case with the bolts.
Installation of oil seal case (option)Installation of Flywheel
(1) Install the flywheel to the crankshaft by aligning the hole with the dowel pin on the back-end of the crankshaft.(2) Place the washer and tighten the four bolts to the specified torque.
Installation of flywheelMeasurement of Flywheel Runout
Measure the flywheel runout with the flywheel installed to the crankshaft. If the standard value is exceeded, check the bolts for tightening condition and the mounting face for adhesion of foreign particles.
Measurement of face runout and circular runoutCylinder Head and Valve Mechanisms
Installation of Valve Stem Seal
(1) Apply engine oil to the valve stem, and insert it into the valve guide.(2) Place a new stem seal on the valve guide.(3) Using the stem seal installer, install the stem seal to the valve guide, making use of the valve stem as a guide.
Installation of valve stem sealInstallation of Valves and Valve Springs
(1) Place the valve spring and retainer on the valve guide, and install the valve cotter using the valve spring pusher.
Excessive compression of the valve spring can cause the retainer to contact the stem seal and damage the seal.
Installation of valve and valve spring(2) Using a soft-faced hammer, tap the top of the valve stem several times to make sure that the spring and valve cotter are securely installed.
Confirmation of secure valve cotter installationInstallation of Cylinder Head Gasket
(1) Make sure that the top face of the crankcase and piston upper surfaces are clean and free of dust.(2) Place a new gasket of the crankcase, making sure that the dowel pins on the top face of the crankcase enter the holes in the gasket.
Do not use a liquid gasket.
Installation of cylinder head gasketInstallation of Cylinder Head
Place the cylinder head on the head gasket, making sure that the dowel pins on the top face of the crankcase enters the holes in the cylinder head.
Installation of cylinder headTightening of Cylinder Head Bolts
Tighten the cylinder head bolts, following the tightening sequence shown in the diagram two or three times before reaching the specified torque.
Cylinder head bolt tightening sequenceAssembly of Rocker Arm and Rocker Shaft Assembly
When installing the rocker arms, make sure that the shaft assembly marks face the front of the engine, as shown in the diagram. After the assembly, make sure that the rocker arms move smoothly.
Assembly of rocker shaft assemblyInstallation of Pushrods
(1) Insert the pushrods in the cylinder head through the pushrod holes.(2) Make sure that the ball end of each pushrod rests securely on the curved surface of the tappet.Installation of Rocker Shaft Assemblies
(1) Install the valve caps.(2) Tighten the rocker shaft

Have questions with 104741-4490?





Group cross 104741-4490 ZEXEL

Nissan-Diesel 

9 460 611 946 
167002S603 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 127 
 
INJECTION-PUMP ASSEMBLY
9 460 611 947 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 611 355 
167002S607 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 613 389 
167002S607 
INJECTION-PUMP ASSEMBLY
QD32
 
167002S610 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 948 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 611 356 
167002S614 
INJECTION-PUMP ASSEMBLY
QD32

Nissan-Diesel 

9 460 611 356 
167002S614 
INJECTION-PUMP ASSEMBLY
QD32
 
167002S611 
INJECTION-PUMP ASSEMBLY
TD32
 
 
INJECTION-PUMP ASSEMBLY

Nissan 

 
167002S615 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 460 611 426 
167002S615 
INJECTION-PUMP ASSEMBLY
QD32
9 460 611 679 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 611 427 
167002S616 
INJECTION-PUMP ASSEMBLY
QD32

Nissan-Diesel 

9 460 611 427 
167002S616 
INJECTION-PUMP ASSEMBLY
QD32
9 460 611 949 
1670058N00 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 950 
1670058N02 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 951 
1670058N01 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 952 
1670058N03 
INJECTION-PUMP ASSEMBLY
TD32

Nissan 

9 460 610 995 
1670058N10 
INJECTION-PUMP ASSEMBLY
TD32

Nissan-Diesel 

9 460 610 995 
1670058N10 
INJECTION-PUMP ASSEMBLY
TD32

Nissan 

9 460 614 429 
1670058N12 
INJECTION-PUMP ASSEMBLY
TD32

Nissan-Diesel 

9 460 614 429 
1670058N12 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 128 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 613 291 
1670058N14 
INJECTION-PUMP ASSEMBLY
QD32

Nissan-Diesel 

9 460 613 291 
1670058N14 
INJECTION-PUMP ASSEMBLY
QD32

Nissan 

9 460 610 996 
1670058N11 
INJECTION-PUMP ASSEMBLY
TD32

Nissan-Diesel 

9 460 610 996 
1670058N11 
INJECTION-PUMP ASSEMBLY
TD32

Nissan 

9 460 614 430 
1670058N13 
INJECTION-PUMP ASSEMBLY
TD32

Nissan-Diesel 

9 460 614 430 
1670058N13 
INJECTION-PUMP ASSEMBLY
TD32
9 460 611 296 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 613 292 
1670058N15 
INJECTION-PUMP ASSEMBLY
QD32

Nissan-Diesel 

9 460 613 292 
1670058N15 
INJECTION-PUMP ASSEMBLY
QD32
104741-4490  
 
 
INJECTION-PUMP ASSEMBLY

Nissan 

9 460 611 428 
167002S613 
INJECTION-PUMP ASSEMBLY
QD32

Nissan-Diesel 

9 460 611 428 
167002S613 
INJECTION-PUMP ASSEMBLY
QD32
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