104741-4461 ZEXEL 9 460 614 429 BOSCH INJECTION-PUMP ASSEMBLY 9460614429 1047414461 1670058n12

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 614 429 9460614429

ZEXEL 104741-4461 1047414461

NISSAN 1670058N12 1670058n12

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Cross reference number

BOSCH 9 460 614 429 9460614429

ZEXEL 104741-4461 1047414461

NISSAN 1670058N12 1670058n12

Zexel num

Bosch num

Firm num

Name

104741-4461
104741-4462

9 460 614 429

1670058N12 NISSAN

INJECTION-PUMP ASSEMBLY
TD32 K

104741-4461
104741-4462

9 460 614 429

1670058N12 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD32 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 56.4 55.9 56.9

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 49.8 46.3 53.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 52.9 49.4 56.4

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 56.4 55.4 57.4

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 54.6 51.6 57.6

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 54.8 51.8 57.8

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 20.1 18.1 22.1

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 20.1 17.6 22.6

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.9 5.9 9.9

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.9 5.4 10.4

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 110

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 90 75 110

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 5

Oil temperature degC 48 46 50

Remarks
Magnet OFF at full-load position

0000000901

Pump speed r/min 1000 1000 1000

Oil temperature degC 50 48 52

Remarks
MEASURE

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 539 519 559

Pressure kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 539 500 578

Pressure kgf/cm2 5.5 5.1 5.9

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1600 1600 1600

Pressure kPa 686 647 725

Pressure kgf/cm2 7 6.6 7.4

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 4.7 4.5 4.9

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 600 600 600

Timer stroke mm 2.4 1.9 2.9

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 4.7 4.4 5

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 7.8 7.3 8.3

Oil temperature degC 50 48 52

_05

Pump speed r/min 1900 1900 1900

Timer stroke mm 9 8.5 9.4

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 32 31.5 32.5

Timer stroke TA mm 3.9 3.7 4.1

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 32 31 33

Timer stroke TA mm 3.9 3.6 4.2

Timer stroke variation dT mm 0.8 0.8 0.8

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 20 17.5 22.5

Timer stroke TA mm 2.7 2.2 3.2

Timer stroke variation dT mm 2 2 2

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.62 5.52 5.72

MS dimension mm 0.9 0.8 1

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 55.5 53.5 57.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Potentiometer standards B:ON, OFF switch standard N:Pump speed Q:Injection quantity V:Output voltage C:Control lever angle C1:Full-speed C2:Idle E:Adjusting point G:ON-->OFF D:OFF-->ON Vi:Applied voltage *The switch voltage specification is the value when the idle lever position is 0 volts.
----------

----------
V1=1.04+-0.03(V) V2=7.04+-1.0(V) V3=-(V) V4=1.59+-0.41(V) V5=3.89+-0.5(V) C3=9.5+-2.5(deg) C4=23.3+-3(deg) Vi=10(V)

Information:

ACTION REQUIRED
Flash engine ECM with new 422-8397 Software on machines located in North America.
Flash engine ECM with new 422-8398 Software on machines located in Europe.
Refer to Special Instruction, REHS7927 for instructions on replacing the diesel particulate filter pressure lines group.
Refer to Special Instruction, REHS7197 for instructions on installing the engine cooling fan bypass feature.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 12.0-hour job for Group 1
Travel and mileage will be allowed under this program
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 12.0-hour job for Group 2
Travel and mileage will be allowed under this program
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Have questions with 104741-4461?

Group cross 104741-4461 ZEXEL

Nissan

104741-4460

104741-4461

9 460 610 995

1670058N10

INJECTION-PUMP ASSEMBLY
TD32

Nissan-Diesel

104741-4460

104741-4461

9 460 610 995

1670058N10

INJECTION-PUMP ASSEMBLY
TD32

Nissan

104741-4461

104741-4462

9 460 614 429

1670058N12

INJECTION-PUMP ASSEMBLY
TD32

Nissan-Diesel

104741-4461

104741-4462

9 460 614 429

1670058N12

INJECTION-PUMP ASSEMBLY
TD32

104741-4462

104741-4463

9 460 611 128

INJECTION-PUMP ASSEMBLY

Nissan

104741-4463

9 460 613 291

1670058N14

INJECTION-PUMP ASSEMBLY
QD32

Nissan-Diesel

104741-4463

9 460 613 291

1670058N14

INJECTION-PUMP ASSEMBLY
QD32