Information injection-pump assembly
BOSCH
F 01G 09W 00D
f01g09w00d
ZEXEL
104741-4382
1047414382
NISSAN
167002S605
167002s605
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03 Sep 2024
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NISSAN Genuine Parts Pump Assembly Indoxion
Nissan Compatible Models for Reference *Please check with the manufacturer before purchasing. May not fit by grade depending on vehicle and year || Fitment: Datsun || Compatible models: BD22, FMD22, LBD22, LFD22, LPD22, PD22, QD22, RMD22 || Fits years: 1997/01-1999/06
Nissan Compatible Models for Reference *Please check with the manufacturer before purchasing. May not fit by grade depending on vehicle and year || Fitment: Datsun || Compatible models: BD22, FMD22, LBD22, LFD22, LPD22, PD22, QD22, RMD22 || Fits years: 1997/01-1999/06
Cross reference number
BOSCH
F 01G 09W 00D
f01g09w00d
ZEXEL
104741-4382
1047414382
NISSAN
167002S605
167002s605
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
56.8
56.3
57.3
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
50.2
46.7
53.7
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
56.1
52.6
59.6
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
56.8
55.8
57.8
Difference in delivery
mm3/st.
5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
57.6
54.6
60.6
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
1800
1800
1800
Average injection quantity
mm3/st.
59.2
56.2
62.2
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
17.8
15.8
19.8
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2600
2600
2600
Average injection quantity
mm3/st.
5
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
17.8
15.3
20.3
Basic
*
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
12.9
10.9
14.9
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
12.9
10.4
15.4
Difference in delivery
mm3/st.
2.5
Basic
*
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
90
75
110
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
90
75
110
Oil temperature
degC
48
46
50
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1000
1000
1000
Overflow quantity with S/T ON
cm3/min
500
370
630
Oil temperature
degC
50
48
52
Remarks
Without S/T O-ring; S/T ON.
Without S/T O-ring; S/T ON.
Stop lever angle
Pump speed
r/min
1000
1000
1000
Pressure with S/T ON
kPa
618
579
657
Pressure with S/T ON
kgf/cm2
6.3
5.9
6.7
Pressure with S/T OFF
kPa
539
519
559
Pressure with S/T OFF
kgf/cm2
5.5
5.3
5.7
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure with S/T OFF
kPa
539
500
578
Pressure with S/T OFF
kgf/cm2
5.5
5.1
5.9
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1800
1800
1800
Pressure with S/T OFF
kPa
736
677
795
Pressure with S/T OFF
kgf/cm2
7.5
6.9
8.1
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1000
1000
1000
Timer stroke with S/T ON
mm
5.1
4.7
5.5
Timer stroke with S/T OFF
mm
3.6
3.4
3.8
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
750
750
750
Timer stroke with S/T OFF
mm
1.7
1.1
2.3
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1000
1000
1000
Timer stroke with S/T ON
mm
5.1
4.6
5.6
Timer stroke with S/T OFF
mm
3.6
3.3
3.9
Basic
*
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1800
1800
1800
Timer stroke with S/T OFF
mm
7.5
7
8
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2100
2100
2100
Timer stroke with S/T OFF
mm
8.2
7.7
8.6
Oil temperature
degC
52
50
54
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
29
28.5
29.5
Timer stroke TA
mm
2.5
2.3
2.7
Timer stroke variation dT
mm
1.1
1.1
1.1
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
29
28
30
Timer stroke TA
mm
2.5
2.2
2.8
Timer stroke variation dT
mm
1.1
1.1
1.1
Basic
*
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
20
17.5
22.5
Timer stroke TA
mm
1.4
0.9
1.9
Timer stroke variation dT
mm
2.2
2.2
2.2
Oil temperature
degC
50
48
52
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.62
5.52
5.72
MS dimension
mm
0.9
0.8
1
Pre-stroke
mm
0.1
0.08
0.12
Control lever angle alpha
deg.
55.5
51.5
59.5
Control lever angle beta
deg.
32.5
27.5
37.5
Information:
In this manual, specifications, service standards, adjustment procedures, disassembly procedures, inspection procedures, and reassembly procedures for the engine are shown in groups. The contents of each group are listed in the index and at the beginning of that group.For instructions on operation and periodic inspection, refer to the operation manual. For instructions on ordering replacement parts, refer to the parts catalog. For information on the engine's structure and function, refer to relevant training material.1. Items Shown in This Manual(1) Parts mentioned in the text and shown in the exploded views are numbered in their disassembly sequences.(2) Inspections to be performed during disassembly are shown in in the exploded views.(3) Service standards for inspection and repair operations are indicated at relevant places in the text and in a table in Group 2.(4) The sequences in which parts should be reassembled during reassembly operations are shown under reassembly drawings in this manner: .(5) The symbols and headings shown below are used in this manual to highlight particularly important and safety-critical instructions.
Indicates a condition that will cause death or serious injury if incorrect action is taken.
Indicates a condition that may cause death or serious injury if incorrect action is taken.
Indicates a condition that will cause engine damage or slight or moderate injury if incorrect action is taken.
Indicates a supplementary explanation or other important point.(6) With regard to tightening torques, points to which engine oil must be applied are labeled "Wet". Where there is no such indication, parts should be tightened in a dry condition.2. TerminologyTerms used in this manual are defined as follows:(1) Front and RearThe term "front" refers to the fan side of the engine, and the term "rear" applies to the flywheel side.(2) Left and RightThe terms "left" and "right" apply to the sides of the engine as seen from the flywheel.(3) Service Standards* Standard ValueThis term indicates a designed nominal dimension, the designed dimension of a single part, the standard clearance between two parts after assembly, or a standard performance value for an assembly.* LimitThis term indicates a value beyond which a part is no longer useable in terms of performance and strength and must be repaired or replaced.
Indicates a condition that will cause death or serious injury if incorrect action is taken.
Indicates a condition that may cause death or serious injury if incorrect action is taken.
Indicates a condition that will cause engine damage or slight or moderate injury if incorrect action is taken.
Indicates a supplementary explanation or other important point.(6) With regard to tightening torques, points to which engine oil must be applied are labeled "Wet". Where there is no such indication, parts should be tightened in a dry condition.2. TerminologyTerms used in this manual are defined as follows:(1) Front and RearThe term "front" refers to the fan side of the engine, and the term "rear" applies to the flywheel side.(2) Left and RightThe terms "left" and "right" apply to the sides of the engine as seen from the flywheel.(3) Service Standards* Standard ValueThis term indicates a designed nominal dimension, the designed dimension of a single part, the standard clearance between two parts after assembly, or a standard performance value for an assembly.* LimitThis term indicates a value beyond which a part is no longer useable in terms of performance and strength and must be repaired or replaced.