104741-4090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414090 1670054t04


 

Information injection-pump assembly

ZEXEL 104741-4090 1047414090
NISSAN-DIESEL 1670054T04 1670054t04
104741-4090 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104741-4090 1047414090
NISSAN-DIESEL 1670054T04 1670054t04


Zexel num
Bosch num
Firm num
Name
104741-4090 
104741-4093 
 
1670054T04  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
BD2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.4 56.9 57.9
Difference in delivery mm3/st.   4.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   20 16.5 23.5
Injection timing adjustment_03
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   61.4 56.9 65.9
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   60.2 56.7 63.7
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   57.4 56.4 58.4
Injection timing adjustment_06
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   49.2 45.7 52.7
Injection timing adjustment_07
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   45.1 41.1 49.1
Injection timing adjustment_08
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   50.8 45.3 56.3
Injection quantity adjustment
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   20 17 23
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   8
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.8 7.8 11.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   15.1 10.1 20.1
Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.8 7.8 11.8
Governor adjustment_04
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   5
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 60 100
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   339 210 468
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   294 284 304
Pressure kgf/cm2   3 2.9 3.1
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   294 284 304
Pressure kgf/cm2   3 2.9 3.1
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   392 343 441
Pressure kgf/cm2   4 3.5 4.5
Stop lever angle_04
Pump speed r/min   1900 1900 1900
Pressure kPa   588.5 510 667
Pressure kgf/cm2   6 5.2 6.8
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   2.8 2.6 3
Basic   *
_02
Pump speed r/min   1500 1500 1500
Timer stroke mm   2.8 2.6 3
_03
Pump speed r/min   1900 1900 1900
Timer stroke mm   6.15 5.7 6.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41




Information:


Table Continued:
Engine Model Reman Kit Part Number Kit Consist New Equivalent Part Number Part Description Qty per Kit Date Available
C15 ACERT 10R9236 10R1273 2490709 INJECTOR GP-FUEL 6 1-Jul-09
1R0749 1R0749 FILTER AS.-FUEL 1
8S9191 8S9191 BOLT 6
Features and Benefits
Cat? Remanufactured Components offer your customers excellent value. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of Cat Reman Injector Kits. Cat Remanufactured Components provide immediate, off-the-shelf availability at a fraction of the new price.
Cat Reman Injector Kits offer many benefits. Customers save time by installing all injectors in one service call instead of having multiple service calls to install injectors one or two at a time. Customers save money by eliminating redundant labor costs and down time due to multiple service calls to replace injectors only when they fail. Cat Reman Injector Kits also offer the convenience of delivering all components necessary to do injector replacements in one box under one part number and additionally include a replacement secondary fuel filter.
In addition to saving time and money, customers who install a Cat Reman Injector Kit will maximize their engine performance, optimize fuel economy and restore the operation of their 3126B, C-12, and C15 ACERTTM engines for years to come.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Cat parts distribution system Customer access regardless of location
Backed by Cat parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injectors is simple, visual, and requires no special tools. Consult the Unit Injectors ? Electronic Core Acceptance Criteria SELD0226 for complete details. The purchase of a Reman Kit establishes core entitlements at the consist part level quantity. For example, purchase of a kit of six Reman Injectors establishes six individual core injector entitlements.
Warranty
Please consult the appropriate Cat? parts warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) related to the parts information application that describes all Reman part/Core Acceptability Family (CAF) and other related information. Also refer to other CMIS 2 inquiry applications such as: Dealer Customer Profile, Inspection Reason Codes, Inspection Line Inquiry, Dealer Add Charges, Dealer Entitlement Activity, Dealer CCR Inquiry, Dealer CCR Entry, Dealer Shipment Processing, Dealer Process Packaging Grief and Reporting. This information is available to all dealers worldwide that have been converted to CMIS 2.
Please go to the Reman web site https://catreman.cat.com for your assigned Core Help Line Contact Information; the latest policy and procedural updates that are available to all dealers worldwide explaining policy and procedural information such as Policy and Core Management SELD0122 -10, "Core Management Systems and Operations Procedures SELD0040-14, "Reman Core Return Packaging Instructions And Guidelines SELD0300-00 and "Shipping Instructions" SELD0039-14.
If you have any questions regarding Reman Core Management or Core Management Information Systems (CMIS2), feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928. Outside the US please refer to the Core section of the Reman website for appropriate contact information for your region.
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