Information injection-pump assembly
ZEXEL
104741-4083
1047414083
NISSAN-DIESEL
1670054T09
1670054t09
Rating:
Cross reference number
ZEXEL
104741-4083
1047414083
NISSAN-DIESEL
1670054T09
1670054t09
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105780-0060
Bosch type code
NP-DN0SD1510
Nozzle holder
105780-2150
Opening pressure
MPa
13
13
13.3
Opening pressure
kgf/cm2
133
133
136
Injection pipe
157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450
Inside diameter - outside diameter - length (mm) mm 2-6-450
Joint assembly
157641-4720
Tube assembly
157641-4020
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
Limited to timer, pump chamber pressure. OFF
Limited to timer, pump chamber pressure. OFF
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
57.6
57.1
58.1
Difference in delivery
mm3/st.
4.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2150
2150
2150
Average injection quantity
mm3/st.
18.3
14.8
21.8
Injection timing adjustment_03
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
62
56.5
67.5
Injection timing adjustment_04
Pump speed
r/min
1900
1900
1900
Average injection quantity
mm3/st.
64.1
59.6
68.6
Injection timing adjustment_05
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
63.3
59.8
66.8
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
57.6
56.6
58.6
Injection timing adjustment_07
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
50.9
47.4
54.4
Injection timing adjustment_08
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
45.6
41.6
49.6
Injection quantity adjustment
Pump speed
r/min
2150
2150
2150
Average injection quantity
mm3/st.
18.3
15.3
21.3
Difference in delivery
mm3/st.
5.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2300
2300
2300
Average injection quantity
mm3/st.
8
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.9
7.9
11.9
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
14.6
9.6
19.6
Governor adjustment_03
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.9
7.9
11.9
Governor adjustment_04
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
5
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
60
100
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
Speed control lever angle_02
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
5
Remarks
Magnet OFF at full-load position
Magnet OFF at full-load position
0000000901
Pump speed
r/min
1125
1125
1125
Overflow quantity with S/T ON
cm3/min
411
282
540
Stop lever angle
Pump speed
r/min
1125
1125
1125
Pressure with S/T OFF
kPa
264.5
235
294
Pressure with S/T OFF
kgf/cm2
2.7
2.4
3
Basic
*
Stop lever angle_02
Pump speed
r/min
1125
1125
1125
Pressure with S/T OFF
kPa
264.5
235
294
Pressure with S/T OFF
kgf/cm2
2.7
2.4
3
Stop lever angle_03
Pump speed
r/min
1500
1500
1500
Pressure with S/T OFF
kPa
343.5
275
412
Pressure with S/T OFF
kgf/cm2
3.5
2.8
4.2
Stop lever angle_04
Pump speed
r/min
1900
1900
1900
Pressure with S/T OFF
kPa
519.5
441
598
Pressure with S/T OFF
kgf/cm2
5.3
4.5
6.1
Stop lever angle_05
Pump speed
r/min
2150
2150
2150
Pressure with S/T OFF
kPa
785
Pressure with S/T OFF
kgf/cm2
8
0000001101
Pump speed
r/min
1125
1125
1125
Timer stroke with S/T OFF
mm
0.7
0.2
1.2
Basic
*
_02
Pump speed
r/min
1500
1500
1500
Timer stroke with S/T OFF
mm
2.8
2.6
3
Basic
*
_03
Pump speed
r/min
1125
1125
1125
Timer stroke with S/T OFF
mm
0.7
0.1
1.3
_04
Pump speed
r/min
1500
1500
1500
Timer stroke with S/T OFF
mm
2.8
2.5
3.1
_05
Pump speed
r/min
1900
1900
1900
Timer stroke with S/T OFF
mm
6.1
5.6
6.6
0000001201
Max. applied voltage
V
16
16
16
Test voltage
V
25
24
26
Timing setting
K dimension
mm
3.1
3
3.2
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
0.7
0.6
0.8
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
25
21
29
Control lever angle beta
deg.
36
31
41
Test data Ex:
0000001801 SUPPLY PUMP-TIMING DEVICE ADJ
Pump chamber pressure PT, timer stroke TA adjustment procedure
Adjust the sequence in accordance with the procedure below.
1. At N = N1 set PT lower limit at P1.
2. At N = N2, set so that TA lower limit is TA1.
3. At N = N1 tap the regulating valve so that the timer's minimum specifications are obtained.
4. Reconfirm timer specifications for N = N2.
(1)If as specified, confirm timer operation at N = N3.
(2)If not as specified: 1) Readjust the timer at N = N2. (Adjust using the outer adjustable type). 2) Confirm timer operation at N = N1, N = N2.
5. Seal after completing adjustment.
T:Tightening torque
(A) = nut
(B) = sealing wire
----------
N1=1125r/min N2=1500r/min N3=1900r/min P1=235kPa(2.4kgf/cm2) TA1=2.6mm T,T1=12~15N-m(1.2~1.5kg-m)
----------
----------
N1=1125r/min N2=1500r/min N3=1900r/min P1=235kPa(2.4kgf/cm2) TA1=2.6mm T,T1=12~15N-m(1.2~1.5kg-m)
----------
0000001901 ACCELERATOR SWITCH ADJ
Adjustment of the accelerator switch
ON - OFF changeover point: from idle to c (shim thickness L1 mm)
Idle-c: ON
d ~ full: OFF
B = idle lever position
Adjust only amount that screw protrudes L1. Shim adjustment not necessary.
----------
L1=1.4+-0.13mm c=2.1deg d=2.1deg e=2.1+-2deg L=6.5+-0.4mm
----------
L1=(1.4mm) a=(2.1+-2deg) b=25+-4deg L=6.5+-0.4mm
----------
L1=1.4+-0.13mm c=2.1deg d=2.1deg e=2.1+-2deg L=6.5+-0.4mm
----------
L1=(1.4mm) a=(2.1+-2deg) b=25+-4deg L=6.5+-0.4mm
Information:
Features and Benefits
Cat Reman Fuel Injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured fuel injectors. Cat Reman Fuel Injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Caterpillar? parts distribution system Customer access regardless of location
Backed by Cat parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injectors is simple, visual, and requires no special tools. Consult the Unit Injectors ? Electronic Core Acceptance Criteria SELD0226 for complete details.
Warranty
Please consult the appropriate Cat? parts warranty statement for your area.
Availability
All of the above fuel injectors are currently available for ordering. Some of these Reman Fuel Injectors are currently on initial seed support. For parts on initial seed support Antares may show "0" on-hand quantity for the Reman part number, however, orders for Reman will be filled with the new part equivalent. When Reman is the preferred option always order under the Reman part number regardless of what the system shows for on-hand. As long as the new equivalent part number has on-hand available the Reman order will be filled.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.