104741-4080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414080 1670054t01

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-4080 1047414080

NISSAN-DIESEL 1670054T01 1670054t01

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Buy INJECTION-PUMP ASSEMBLY 104741-4080 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104741-4080
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-4780
8.	Nozzle and Holder	1660054T00
9.	Open Pre:MPa(Kqf/cm2)	18.1(185)
10.	NOZZLE-HOLDER	105048-3390
11.	NOZZLE	105017-0690

Include in #2:

104741-4080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-4080 1047414080

NISSAN-DIESEL 1670054T01 1670054t01

Zexel num

Bosch num

Firm num

Name

104741-4080
104741-4084

1670054T01 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
BD2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 57.4 56.9 57.9

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 45.1 41.1 49.1

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 49.2 45.7 52.7

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 57.4 56.4 58.4

Difference in delivery mm3/st. 5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 60.2 56.7 63.7

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 61.4 56.9 65.9

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 20 17 23

Difference in delivery mm3/st. 5.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 8

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 59.3 59.3 59.3

Oil temperature degC 50 48 52

Injection quantity adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 20 16.5 23.5

Difference in delivery mm3/st. 6

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.8 7.8 11.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.8 7.3 12.3

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 60 100

Basic *

Oil temperature degC 48 46 50

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 60 100

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 330 200 460

Overflow quantity with S/T OFF cm3/min 300 170 430

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 373 373 373

Pressure with S/T ON kgf/cm2 3.8 3.8 3.8

Pressure with S/T OFF kPa 294 274 314

Pressure with S/T OFF kgf/cm2 3 2.8 3.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure with S/T OFF kPa 294 265 323

Pressure with S/T OFF kgf/cm2 3 2.7 3.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 392 333 451

Pressure with S/T OFF kgf/cm2 4 3.4 4.6

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 4.1 3.9 4.3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 750 750 750

Timer stroke with S/T OFF mm 0.8 0.8 0.8

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.6 3.6 3.6

Timer stroke with S/T OFF mm 1.2 1.2 1.2

Oil temperature degC 50 48 52

_04

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 4.1 3.7 4.5

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1900 1900 1900

Timer stroke with S/T OFF mm 7.4 6.9 7.8

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.1 3 3.2

KF dimension mm 5.5 5.4 5.6

MS dimension mm 0.7 0.6 0.8

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 ACCELERATOR SWITCH ADJ

Adjustment of the accelerator switch ON - OFF changeover point: from idle to c (shim thickness L1 mm) Idle-d: ON e-full: OFF A:Idling lever position
----------
c=4+-2deg d=4deg e=4deg L1=2.7+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9kgf-m) a=4+-2deg b=(25+-2deg) L1=(2.7mm)

Information:

REM09-03
Reman
January 2009 CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN MECHANICAL
UNIT FUEL INJECTORS
Announcement
The Caterpillar Reman Products Group introduces a new metal deposition process around the bracket for certain mechanical unit injectors. This new process will alter the appearance of the remanufactured mechanical unit injectors. Validation tests confirm the change will not alter quality, reliability, fit or performance.
Acceptable appearances with this new metal deposition process are as shown below (see figures 1 &2).
Effective January 2009, this appearance change will affect the following part numbers:
Features And Benefits
Cat? Reman Fuel Injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured fuel injectors. Cat Reman Fuel Injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Core Acceptance
The Core Acceptance Criteria for Caterpillar Reman Fuel Injectors is simple, visual, and does not require special tools. Consult your Unit Injectors - Mechanical Core Acceptance Criteria SELD0030-04 for complete details.
Warranty
Please consult the appropriate Cat parts warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website: catreman.cat.com.
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0987 CATERPILLAR? ?2009 Caterpillar