104741-4050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414050


 

Information injection-pump assembly

ZEXEL 104741-4050 1047414050
104741-4050 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104741-4050 1047414050


Zexel num
Bosch num
Firm num
Name
104741-4050 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ED33 *

Calibration Data:

Adjustment conditions
(Note)
For Japan: year/month/day (change sequence)
  1988/12/07 (2)
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54.9 54.4 55.4
Difference in delivery mm3/st.   4.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   18.1 14.6 21.6
Injection timing adjustment_03
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   50.95 48.5 53.4
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54.9 53.9 55.9
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.55 49.5 53.6
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54.6 54.1 55.1
Difference in delivery mm3/st.   4.5
Basic   *
Remarks
For Japan
 
Injection timing adjustment_07
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   17.7 14.2 21.2
Remarks
For Japan
 
Injection timing adjustment_08
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   52.1 49.7 54.5
Remarks
For Japan
 
Injection timing adjustment_09
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54.6 53.6 55.6
Remarks
For Japan
 
Injection timing adjustment_10
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   51.4 49.4 53.4
Remarks
For Japan
 
Injection quantity adjustment
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   18.1 15.1 21.1
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   3
Injection quantity adjustment_03
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   17.7 14.7 20.7
Remarks
For Japan
 
Injection quantity adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   3
Remarks
For Japan
 
Governor adjustment
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.25 8.2 12.3
Difference in delivery mm3/st.   3
Basic   *
Governor adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.25 8.2 12.3
Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   3
Governor adjustment_04
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 8 12
Difference in delivery mm3/st.   3
Basic   *
Remarks
For Japan
 
Governor adjustment_05
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 8 12
Remarks
For Japan
 
Governor adjustment_06
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   3
Remarks
For Japan
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   56 56
Basic   *
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55 55
Basic   *
Remarks
For Japan
 
Speed control lever angle
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   174 48 300
_02
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   180 48 312
Remarks
For Japan
 
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Stop lever angle_02
Pump speed r/min   500 500 500
Pressure kPa   333.5 304 363
Pressure kgf/cm2   3.4 3.1 3.7
Stop lever angle_03
Pump speed r/min   1000 1000 1000
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Stop lever angle_04
Pump speed r/min   1800 1800 1800
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
Stop lever angle_05
Pump speed r/min   1000 1000 1000
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Basic   *
Remarks
For Japan
 
Stop lever angle_06
Pump speed r/min   500 500 500
Pressure kPa   323.5 294 353
Pressure kgf/cm2   3.3 3 3.6
Remarks
For Japan
 
Stop lever angle_07
Pump speed r/min   1000 1000 1000
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Remarks
For Japan
 
Stop lever angle_08
Pump speed r/min   1800 1800 1800
Pressure kPa   686.5 657 716
Pressure kgf/cm2   7 6.7 7.3
Remarks
For Japan
 
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.4 1.2 1.6
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.4 1.1 1.7
_03
Pump speed r/min   1400 1400 1400
Timer stroke mm   3.4 2.8 4
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   5 4.5 5.5
_05
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.4 1.2 1.6
Basic   *
Remarks
For Japan
 
_06
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.4 1.1 1.7
Remarks
For Japan
 
_07
Pump speed r/min   1400 1400 1400
Timer stroke mm   3.3 2.7 3.9
Remarks
For Japan
 
_08
Pump speed r/min   1800 1800 1800
Timer stroke mm   4.9 4.4 5.4
Remarks
For Japan
 
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.1 1 1.2
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41




Information:


REM07-12
Reman
July 2007 APPEARANCE CHANGE TO CAT REMAN DIFN NOZZLES
Announcement
The Caterpillar Remanufactured Products Group announces a change on selected Cat? Reman DIFN nozzles. Currently, the nozzles include an edge filter located in the adapter. Effective on 07/02/07, Reman will not include edge filters in nozzles as an improvement to the source of debris caused by the edge filter movement and or chipping the corners when pressing the filter inside the adapter. This change will not alter fit or performance in any way.
Part Numbers Impacted
The table below lists part numbers impacted by this change.
Features And Benefits
Cat Remanufactured fuel nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel nozzles. Cat Remanufactured fuel nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Engine Components is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman
Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0782 CATERPILLAR? ?2007 Caterpillar

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