104741-4031 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047414031

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-4031 1047414031

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Components :

0.	INJECTION-PUMP ASSEMBLY	104741-4031
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105141-1961
8.	Nozzle and Holder	16600T9000
9.	Open Pre:MPa(Kqf/cm2)	9.8(100)
10.	NOZZLE-HOLDER	105071-1271
11.	NOZZLE	105000-1080

Include in #2:

104741-4031 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-4031 1047414031

Zexel num

Bosch num

Firm num

Name

104741-4031
104741-4032

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
ED33 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 54.6 54.1 55.1

Difference in delivery mm3/st. 4.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 17.7 14.2 21.2

Injection timing adjustment_03

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 52.1 49.7 54.5

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 54.6 53.6 55.6

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 51.4 49.4 53.4

Injection quantity adjustment

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 17.7 14.7 20.7

Basic *

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 3

Governor adjustment

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10 8 12

Difference in delivery mm3/st. 3

Basic *

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10 8 12

Governor adjustment_03

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 55 55

Basic *

Speed control lever angle

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 381 252 510

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 441.5 412 471

Pressure kgf/cm2 4.5 4.2 4.8

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 441.5 412 471

Pressure kgf/cm2 4.5 4.2 4.8

Stop lever angle_03

Pump speed r/min 1800 1800 1800

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.4 1.2 1.6

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.4 1.1 1.7

_03

Pump speed r/min 1400 1400 1400

Timer stroke mm 3.3 2.7 3.9

_04

Pump speed r/min 1800 1800 1800

Timer stroke mm 4.85 4.4 5.3

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.1 1 1.2

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 36 31 41

Information:

REM06-08
Reman
May 2006 REMANUFACTURED INJECTORS FOR C7 AND C9 ENGINES WITH ACERT? TECHNOLOGY Announcement The Caterpillar Remanufactured Products Group announces expansion of the remanufactured injector product line to include coverage for Cat? C7 and C9 engines with ACERT? Technology for various on-highway, industrial, and machine applications. Coverage The addition of these Reman injectors provides dealers with an additional repair option to support various C7 and C9 engines with ACERT Technology. Please consult your NPR or Reman Cross Reference for exact model coverage. Features and Benefits Cat Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured Injectors by providing immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar? parts distribution system
Customer access regardless of location
Off the shelf availability
Reduced downtime
Backed by Cat warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple. Full core credit is issued when the core is fully assembled, there is no excessive rust or non-operational damage and it is an acceptable part number. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com.
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537 - 2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address -- Reman_Help.
PELJ0637 CATERPILLAR? ?2006 Caterpillar