104741-3862 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047413862


 

Information injection-pump assembly

ZEXEL 104741-3862 1047413862
104741-3862 INJECTION-PUMP ASSEMBLY
Rating:
43
Buy INJECTION-PUMP ASSEMBLY 104741-3862 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 104741-3862 1047413862


Zexel num
Bosch num
Firm num
Name
104741-3862 
 
   
INJECTION-PUMP ASSEMBLY
4M40 TI

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   58.5 58 59
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   750 750 750
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   71.5 71 72
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   83.1 82.6 83.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   58.5 57.5 59.5
Basic   *
Oil temperature degC   50 48 52
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   750 750 750
Boost pressure kPa   53.3 52 54.6
Boost pressure kgf/cm2   0.54 0.526 0.554
Boost pressure mmHg   400 390 410
Average injection quantity mm3/st.   71.5 70.5 72.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   83.1 82.1 84.1
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   2000 2000 2000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   71 67 75
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2475 2475 2475
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   26.4 23.4 29.4
Difference in delivery mm3/st.   8
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   3000 3000 3000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   8
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2475 2475 2475
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Average injection quantity mm3/st.   26.4 21.4 31.4
Difference in delivery mm3/st.   8.5
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   390 390 390
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   18.9 16.9 20.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   390 390 390
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   18.9 16.4 21.4
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   750 750 750
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Timer adjustment
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   78.1 58.1 98.1
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   78.1 58.1 98.1
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   390 390 390
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Overflow quantity cm3/min   740 610 870
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Pressure kPa   500 480 520
Pressure kgf/cm2   5.1 4.9 5.3
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Boost pressure kPa   86.6 85.3 87.9
Boost pressure kgf/cm2   0.88 0.866 0.894
Boost pressure mmHg   650 640 660
Timer stroke mm   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   5.1 4.9 5.3
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   41 36 46

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104741-3862
Adjustment of the potentiometer Adjusting method (service voltage Vi, dummy bolt): 1. Hold the dummy bolt against the control lever when N = N1 r/min, Q = Q1 mm3/st. Fix using the lock nut. 2. When adjusting the potentiometer, position the control lever against the dummy bolt and adjust the potentiometer so that the output voltage is V1 (V). 3. Remove the dummy bolt after the completion of adjustment. Confirm that the potentiometer output voltage is within the standards mentioned when the control lever is idling and in full-speed position. Vi:Applied voltage C:Position of the control lever N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C1:Idling C2:Full speed P1:Boost pressure P2:Boost pressure
----------
N1=750r/min V1=4.16+-0.03V Q1=34.7+-1.0cm3/1,000st
----------
N1=750r/min V1=4.16+-0.03V V2=2.16+-0.52V V3=9.02+-0.72V Q1=34.7+-1.0cm3/1,000st Vi=10V P1=0kPa P2=0mmHg




Information:


Table Continued:
Engine Model Reman Kit Part Number Kit Consist New Equivalent Part Number Part Description Qty per Kit Date Available
C15 ACERT 10R9236 10R1273 2490709 INJECTOR GP-FUEL 6 1-Jul-09
1R0749 1R0749 FILTER AS.-FUEL 1
8S9191 8S9191 BOLT 6
Features and Benefits
Cat? Remanufactured Components offer your customers excellent value. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of Cat Reman Injector Kits. Cat Remanufactured Components provide immediate, off-the-shelf availability at a fraction of the new price.
Cat Reman Injector Kits offer many benefits. Customers save time by installing all injectors in one service call instead of having multiple service calls to install injectors one or two at a time. Customers save money by eliminating redundant labor costs and down time due to multiple service calls to replace injectors only when they fail. Cat Reman Injector Kits also offer the convenience of delivering all components necessary to do injector replacements in one box under one part number and additionally include a replacement secondary fuel filter.
In addition to saving time and money, customers who install a Cat Reman Injector Kit will maximize their engine performance, optimize fuel economy and restore the operation of their 3126B, C-12, and C15 ACERTTM engines for years to come.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Cat parts distribution system Customer access regardless of location
Backed by Cat parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injectors is simple, visual, and requires no special tools. Consult the Unit Injectors ? Electronic Core Acceptance Criteria SELD0226 for complete details. The purchase of a Reman Kit establishes core entitlements at the consist part level quantity. For example, purchase of a kit of six Reman Injectors establishes six individual core injector entitlements.
Warranty
Please consult the appropriate Cat? parts warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) related to the parts information application that describes all Reman part/Core Acceptability Family (CAF) and other related information. Also refer to other CMIS 2 inquiry applications such as: Dealer Customer Profile, Inspection Reason Codes, Inspection Line Inquiry, Dealer Add Charges, Dealer Entitlement Activity, Dealer CCR Inquiry, Dealer CCR Entry, Dealer Shipment Processing, Dealer Process Packaging Grief and Reporting. This information is available to all dealers worldwide that have been converted to CMIS 2.
Please go to the Reman web site https://catreman.cat.com for your assigned Core Help Line Contact Information; the latest policy and procedural updates that are available to all dealers worldwide explaining policy and procedural information such as Policy and Core Management SELD0122 -10, "Core Management Systems and Operations Procedures SELD0040-14, "Reman Core Return Packaging Instructions And Guidelines SELD0300-00 and "Shipping Instructions" SELD0039-14.
If you have any questions regarding Reman Core Management or Core Management Information Systems (CMIS2), feel free to call your Corinth Dealer Service Representative toll free at (800) 537-2928. Outside the US please refer to the Core section of the Reman website for appropriate contact information for your region.
For assistance with

Have questions with 104741-3862?





Group cross 104741-3862 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY
9 460 613 507 
 
INJECTION-PUMP ASSEMBLY
9 460 613 820 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 136 
ME204258 
INJECTION-PUMP ASSEMBLY
4M40 TI
 
 
INJECTION-PUMP ASSEMBLY
9 460 613 508 
 
INJECTION-PUMP ASSEMBLY
9 460 613 821 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 414 
ME204299 
INJECTION-PUMP ASSEMBLY
4M40 TI
 
 
INJECTION-PUMP ASSEMBLY
9 460 613 512 
 
INJECTION-PUMP ASSEMBLY
9 460 613 822 
 
INJECTION-PUMP ASSEMBLY
9 460 614 033 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 614 180 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 415 
ME204296 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 613 509 
 
INJECTION-PUMP ASSEMBLY
9 460 613 834 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 614 181 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 235 
ME204325 
INJECTION-PUMP ASSEMBLY
4M40 TI
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 460 613 835 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 614 024 
 
INJECTION-PUMP ASSEMBLY
9 460 614 182 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 416 
ME204429 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 613 513 
 
INJECTION-PUMP ASSEMBLY
9 460 613 823 
 
INJECTION-PUMP ASSEMBLY
9 460 613 836 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 613 985 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 155 
ME204430 
INJECTION-PUMP ASSEMBLY
4M40 TI
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
104741-3862  
 
 
INJECTION-PUMP ASSEMBLY
4M40 TI

Mitsubishi 

9 460 614 417 
ME204431 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 613 863 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 613 986 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 183 
ME190512 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 613 864 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
9 460 614 087 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 418 
ME190513 
INJECTION-PUMP ASSEMBLY
4M40 TI
 
 
INJECTION-PUMP ASSEMBLY
4M40 TI
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 419 
ME190514 
INJECTION-PUMP ASSEMBLY
4M40 TI
Back to top