Information injection-pump assembly
ZEXEL
104741-1510
1047411510
Rating:
Cross reference number
ZEXEL
104741-1510
1047411510
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
40.9
40.4
41.4
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
30.5
27
34
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
34.2
31.7
36.7
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
40.9
39.9
41.9
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_05
Pump speed
r/min
1600
1600
1600
Average injection quantity
mm3/st.
46.7
43.2
50.2
Oil temperature
degC
50
48
52
Injection timing adjustment_06
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
42.6
39.1
46.1
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
2400
2400
2400
Average injection quantity
mm3/st.
16
13
19
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
52
50
54
Injection quantity adjustment_02
Pump speed
r/min
2500
2500
2500
Average injection quantity
mm3/st.
12
Oil temperature
degC
55
52
58
Injection quantity adjustment_03
Pump speed
r/min
2400
2400
2400
Average injection quantity
mm3/st.
16
13
19
Difference in delivery
mm3/st.
4.5
Oil temperature
degC
52
50
54
Governor adjustment
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
6
4
8
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
6
4
8
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
60
60
100
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
80
60
100
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1600
1600
1600
Oil temperature
degC
50
48
52
Remarks
MEASURE
MEASURE
Stop lever angle
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
490
470
510
Pressure with S/T OFF
kgf/cm2
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
1600
1600
1600
Pressure with S/T OFF
kPa
490
461
519
Pressure with S/T OFF
kgf/cm2
5
4.7
5.3
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
2000
2000
2000
Pressure with S/T OFF
kPa
608
579
637
Pressure with S/T OFF
kgf/cm2
6.2
5.9
6.5
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
5
4.8
5.2
Basic
*
Oil temperature
degC
50
48
52
_02
Pump speed
r/min
670
670
670
Timer stroke with S/T ON
mm
0.5
0.5
Oil temperature
degC
50
48
52
_03
Pump speed
r/min
1020
1020
1020
Timer stroke with S/T OFF
mm
0.5
0.1
0.9
Oil temperature
degC
50
48
52
_04
Pump speed
r/min
1600
1600
1600
Timer stroke with S/T OFF
mm
5.5
5.3
5.7
Basic
*
Oil temperature
degC
50
48
52
_05
Pump speed
r/min
2000
2000
2000
Timer stroke with S/T OFF
mm
7.8
7.5
8.2
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5.5
5.4
5.6
MS dimension
mm
1
0.9
1.1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
37
32
42
Information:
Mast Cab Side Bank-Lube Points and Locations
Illustration 14 g06355954
Mast cab side bank-lube points
(A) Right Mast Pivot Pin
(B) Right Mast Raise Cylinder Upper Pin
(C) Gear Box Air Seal (Top side)
(D) Gear Box Top Lip Seal Top Air Seal (Bottom Side)
(E) Pipe Rack Upper Swing Cylinder Head End
(F) Pipe Rack Carousel Support Bearing
(G) Pipe Rack Journal Bearing
(H) Pipe Rack Journal Bearing
(J) Left Side Top Sheave Pin
(K) Right Side Top Sheave Pin
(L) Left Side Bottom Sheave Pin
(M) Right Side Bottom Sheave Pin
(N) Right Side Pipe Positioner Roller Pin
(P) Right Side Pipe Positioner Swing Pin
(R) Left Side Pipe Positioner Swing Pin
(S) Left Side Pipe Positioner Roller Pin
Table 12
Mast Cab Side Bank
Item Description Sleeve color
A Right Mast Pivot Pin Red
B Right Mast Raise Cylinder Upper Pin Red
C Gear Box Air Seal (Top side) Nut
D Gear Box Top Lip Seal Top Air Seal (Bottom Side) Red
E Pipe Rack Upper Swing Cylinder Head End Red
F Pipe Rack Carousel Support Bearing Red
G Pipe Rack Journal Bearing Red
H Pipe Rack Journal Bearing Red
J Left Side Top Sheave Pin Red
K Right Side Top Sheave Pin Red
L Left Side Bottom Sheave Pin Red
M Right Side Bottom Sheave Pin Red
N Right Side Pipe Positioner Roller Pin Red
P Right Side Pipe Positioner Swing Pin Nut
R Left Side Pipe Positioner Swing Pin Nut
S Right Side Pipe Positioner Roller Pin Red Hydraulic Break Out Wrenches (Hobo)-Lube Points
Illustration 15 g06355971
Hobo-lube points
(A) HOBO Rotate Cylinder Head End
(B) HOBO Swing Pivot Pin Top
(C) HOBO Swing Pivot Pin Bottom
(D) HOBO Swing Cylinder Rod End
(E) HOBO Clamp Slide
(F) HOBO Rotate Cylinder Rod End
(G) HOBO Clamp Cylinder Rod End
(H) HOBO Clamp Pin
Table 13
Hydraulic Break Out Wrenches (HOBO)
Item Description Sleeve color
A HOBO Rotate Cylinder Head End Nut
B HOBO Swing Pivot Pin Top Red
C HOBO Swing Pivot Pin Bottom Red
D HOBO Swing Cylinder Rod End Red
E HOBO Clamp Slide Red
F HOBO Rotate Cylinder Rod End Nut
G HOBO Clamp Cylinder Rod End Nut
H HOBO Clamp Pin Red
Illustration 14 g06355954
Mast cab side bank-lube points
(A) Right Mast Pivot Pin
(B) Right Mast Raise Cylinder Upper Pin
(C) Gear Box Air Seal (Top side)
(D) Gear Box Top Lip Seal Top Air Seal (Bottom Side)
(E) Pipe Rack Upper Swing Cylinder Head End
(F) Pipe Rack Carousel Support Bearing
(G) Pipe Rack Journal Bearing
(H) Pipe Rack Journal Bearing
(J) Left Side Top Sheave Pin
(K) Right Side Top Sheave Pin
(L) Left Side Bottom Sheave Pin
(M) Right Side Bottom Sheave Pin
(N) Right Side Pipe Positioner Roller Pin
(P) Right Side Pipe Positioner Swing Pin
(R) Left Side Pipe Positioner Swing Pin
(S) Left Side Pipe Positioner Roller Pin
Table 12
Mast Cab Side Bank
Item Description Sleeve color
A Right Mast Pivot Pin Red
B Right Mast Raise Cylinder Upper Pin Red
C Gear Box Air Seal (Top side) Nut
D Gear Box Top Lip Seal Top Air Seal (Bottom Side) Red
E Pipe Rack Upper Swing Cylinder Head End Red
F Pipe Rack Carousel Support Bearing Red
G Pipe Rack Journal Bearing Red
H Pipe Rack Journal Bearing Red
J Left Side Top Sheave Pin Red
K Right Side Top Sheave Pin Red
L Left Side Bottom Sheave Pin Red
M Right Side Bottom Sheave Pin Red
N Right Side Pipe Positioner Roller Pin Red
P Right Side Pipe Positioner Swing Pin Nut
R Left Side Pipe Positioner Swing Pin Nut
S Right Side Pipe Positioner Roller Pin Red Hydraulic Break Out Wrenches (Hobo)-Lube Points
Illustration 15 g06355971
Hobo-lube points
(A) HOBO Rotate Cylinder Head End
(B) HOBO Swing Pivot Pin Top
(C) HOBO Swing Pivot Pin Bottom
(D) HOBO Swing Cylinder Rod End
(E) HOBO Clamp Slide
(F) HOBO Rotate Cylinder Rod End
(G) HOBO Clamp Cylinder Rod End
(H) HOBO Clamp Pin
Table 13
Hydraulic Break Out Wrenches (HOBO)
Item Description Sleeve color
A HOBO Rotate Cylinder Head End Nut
B HOBO Swing Pivot Pin Top Red
C HOBO Swing Pivot Pin Bottom Red
D HOBO Swing Cylinder Rod End Red
E HOBO Clamp Slide Red
F HOBO Rotate Cylinder Rod End Nut
G HOBO Clamp Cylinder Rod End Nut
H HOBO Clamp Pin Red