104741-1442 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411442 8944336252

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-1442 1047411442

ISUZU 8944336252 8944336252

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Buy INJECTION-PUMP ASSEMBLY 104741-1442 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	104741-1442
1.	_
2.	FUEL INJECTION PUMP
3.	NUMBER PLATE	146906-5600
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-4541
8.	Nozzle and Holder	8-94471-808-0
9.	Open Pre:MPa(Kqf/cm2)	18.1{185}
10.	NOZZLE-HOLDER	105048-3230
11.	NOZZLE	105017-0420

Scheme ###:

1/6.	[1]	146601-0300	PACKING RING
6.	[1]	146100-0520	SUPPLY PUMP D20 SNT
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12/1.	[1]	146200-1200	DRIVE SHAFT 4JF1
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0001	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0100	PLAIN WASHER PARK.
20.	[1]	146210-3020	ROLLER SET 4JF1 18210
24.	[1]	146303-0000	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0200	SLOTTED WASHER PARK.
29.	[1]	146220-1620	CAM PLATE '16'SK3196
30.	[1]	146600-0800	O-RING
31.	[1]	146300-3700	PUMP PLUNGER ' 37' 5-5.
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM
34.	[1]	146302-3500	COMPRESSION SPRING K=2.5
34B.	[1]	146302-3600	COMPRESSION SPRING K=2.8
35/1.	[1]	146603-0700	SHIM
35/1.	[1]	146603-0800	SHIM
35/1.	[1]	146603-0900	SHIM
35/1.	[1]	146603-1000	SHIM
35/1.	[1]	146603-1100	SHIM
35/1.	[1]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0300	PLAIN WASHER
45.	[1]	146231-0000	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM
48/1.	[1]	146603-0100	SHIM
48/1.	[1]	146603-0200	SHIM
48/1.	[1]	146603-0300	SHIM
48/1.	[1]	146603-0400	SHIM
48/1.	[1]	146603-0500	SHIM
48/1.	[1]	146603-0600	SHIM
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM
48/1.	[1]	146690-1600	SHIM
48/1.	[1]	146690-1700	SHIM
48/1.	[1]	146690-1800	SHIM
48/1.	[1]	146690-1900	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146402-2920	HYDRAULIC HEAD 4JD1
50.	[1]	146402-2920	HYDRAULIC HEAD 4JD1
50.	[1]	146402-2920	HYDRAULIC HEAD 4JD1
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM
52/1.	[1]	146420-0100	SHIM
52/1.	[1]	146420-0200	SHIM
52/1.	[1]	146420-0300	SHIM
52/1.	[1]	146420-0400	SHIM
52/1.	[1]	146420-0500	SHIM
52/1.	[1]	146420-0600	SHIM
52/1.	[1]	146420-0700	SHIM
52/1.	[1]	146420-0800	SHIM
52/1.	[1]	146420-0900	SHIM
52/1.	[1]	146420-1000	SHIM
52/1.	[1]	146420-1100	SHIM
52/1.	[1]	146420-1200	SHIM
52/1.	[1]	146420-1300	SHIM
52/1.	[1]	146420-1400	SHIM
52/1.	[1]	146420-1500	SHIM
52/1.	[1]	146420-1600	SHIM
52/1.	[1]	146420-1700	SHIM
52/1.	[1]	146420-1800	SHIM
52/1.	[1]	146420-1900	SHIM
52/1.	[1]	146420-2000	SHIM
52/1.	[1]	146420-2100	SHIM
52/1.	[1]	146420-2200	SHIM
52/1.	[1]	146420-2300	SHIM
52/1.	[1]	146420-2400	SHIM
52/1.	[1]	146420-2500	SHIM
52/1.	[1]	146420-2600	SHIM
52/1.	[1]	146420-2700	SHIM
52/1.	[1]	146420-2800	SHIM
52/1.	[1]	146420-2900	SHIM
52/1.	[1]	146420-3000	SHIM
52/1.	[1]	146420-3100	SHIM
52/1.	[1]	146420-3200	SHIM
52/1.	[1]	146420-3300	SHIM
52/1.	[1]	146420-3400	SHIM
52/1.	[1]	146420-3500	SHIM
52/1.	[1]	146420-3600	SHIM
52/1.	[1]	146420-3700	SHIM
52/1.	[1]	146420-3800	SHIM
52/1.	[1]	146420-3900	SHIM
52/1.	[1]	146420-4000	SHIM
52/1.	[1]	146420-4100	SHIM
52/1.	[1]	146420-4200	SHIM
52/1.	[1]	146420-4300	SHIM
52/1.	[1]	146420-4400	SHIM
52/1.	[1]	146420-4500	SHIM
52/1.	[1]	146420-4600	SHIM
52/1.	[1]	146420-4700	SHIM
52/1.	[1]	146420-4800	SHIM
52/1.	[1]	146420-4900	SHIM
52/1.	[1]	146420-5000	SHIM
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM
52/1.	[1]	146420-5700	SHIM
52/1.	[1]	146420-5800	SHIM
54.	[4]	146433-0100	GASKET
55.	[4]	146430-2920	DELIVERY-VALVE ASSEMBLY 'VE29'VR303000
56.	[4]	146432-0200	COMPRESSION SPRING K=1.0
58.	[4]	146440-0720	FITTING '07'D0.45 L=50
60.	[4]	139106-0100	FLAT-HEAD SCREW
67.	[1]	146501-2520	GOVERNOR COVER
67/1.	[1]	146805-2720	GOVERNOR COVER
67/2.	[1]	146515-0320	CONTROL SHAFT R15.5
67/3.	[1]	146600-0100	O-RING
67/4.	[2]	139310-0200	PLAIN WASHER
67/4.	[2]	139310-0200	PLAIN WASHER
67/5.	[1]	146530-0000	CONTROL LEVER '000'
67/5B.	[1]	146530-0100	CONTROL LEVER '001'
67/6.	[2]	014110-6440	LOCKING WASHER
67/6.	[2]	014110-6440	LOCKING WASHER
67/7.	[1]	013020-6040	UNION NUT
67/8.	[1]	146515-1820	LEVER SHAFT
67/9.	[1]	146587-4500	COILED SPRING
67/10.	[1]	146600-0200	O-RING
67/11.	[1]	146602-0100	PLAIN WASHER
67/12.	[1]	146540-1300	CONTROL LEVER
67/12B.	[1]	146540-1400	CONTROL LEVER ' 0'
67/13.	[1]	146621-1700	UNION NUT
67/14.	[1]	146621-1800	UNION NUT
67/15.	[1]	146526-2800	BLEEDER SCREW
67/16.	[1]	146526-2900	BLEEDER SCREW
67/18.	[1]	146587-2000	COILED SPRING
67/19.	[1]	146541-0000	ANGLE PIECE
67/23.	[1]	146925-2520	BRACKET
67/24.	[2]	139006-4500	BLEEDER SCREW
67/25.	[1]	013020-6040	UNION NUT
67/26.	[1]	146925-2920	BRACKET
67/78.	[1]	146600-1000	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-1620	THREADED PIN
67/202.	[1]	139208-0100	UNION NUT
67/203.	[1]	146600-1200	O-RING
95.	[1]	146561-4420	FULCRUM LEVER I=1.9 SKH5
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0300	UNION NUT
108.	[1]	146570-0100	GOVERNOR SHAFT R
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM
110/1.	[1]	146571-0100	SHIM
110/1.	[1]	146571-0200	SHIM
110/1.	[1]	146571-0300	SHIM
110/1.	[1]	146571-0400	SHIM
110/1.	[1]	146571-0500	SHIM
110/1.	[1]	146571-0600	SHIM
110/1.	[1]	146571-0700	SHIM
110/1.	[1]	146571-0800	SHIM
111.	[1]	146602-0600	PLAIN WASHER
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-2600	PLAIN WASHER
115.	[1]	146575-2000	SLIDING SLEEVE '20' D0.5G
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG
117/1.	[1]	146577-1900	PLUG
117/1.	[1]	146577-2000	PLUG
117/1.	[1]	146577-2100	PLUG
117/1.	[1]	146577-2200	PLUG
117/1.	[1]	146577-2300	PLUG
117/1.	[1]	146577-2400	PLUG
117/1.	[1]	146577-2500	PLUG
117/1.	[1]	146577-2600	PLUG
117/1.	[1]	146577-2700	PLUG
117/1.	[1]	146577-2800	PLUG
117/1.	[1]	146577-2900	PLUG
117/1.	[1]	146577-3000	PLUG
117/1.	[1]	146577-3100	PLUG
117/1.	[1]	146577-3200	PLUG
117/1.	[1]	146577-3300	PLUG
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
120.	[1]	146579-8720	RETAINING PIN
122.	[1]	146580-0600	GOVERNOR SPRING K=0.185
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0320	CAPSULE D14 DI
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0300	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0620	CONTROL VALVE '06'2XD1.6K=2.
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0120	OVER FLOW VALVE
137.	[2]	026512-1540	GASKET
138.	[1]	146607-7520	INLET UNION OUT B2 B2
200.	[1]	146206-0100	COILED SPRING
205.	[1]	025804-1610	WOODRUFF KEY
206.	[1]	013121-4140	UNION NUT
207.	[1]	029321-4050	LOCKING WASHER
240.	[1]	146650-1220	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-7320	WIRE ' 73' 12V
243.	[1]	146621-1000	UNION NUT
245.	[3]	026512-1540	GASKET
246.	[1]	146125-0020	EYE BOLT
247.	[1]	146607-7620	INLET UNION IN B3
248.	[1]	146614-0200	SPACER BUSHING
260.	[1]	146611-1420	BRACKET
261.	[2]	146621-0900	UNION NUT
264.	[1]	016500-5010	O-RING
270.	[1]	146615-2120	TOOTHED GEAR
303/1.	[1]	146598-0001	CAP
303/1.	[1]	146598-0101	CAP
303/1.	[1]	146598-0201	CAP
303/1.	[1]	146598-0400	CAP
305.	[1]	146598-1000	CAP LOAD
306/1.	[1]	146598-0600	CAP SPEED L=18
306/1.	[1]	146598-0700	CAP SPEED L=21
306/1.	[1]	146598-0800	CAP SPEED L=24
306/1.	[1]	146598-0900	CAP SPEED L=27
800S.	[1]	146009-9420	PUMP HOUSING
800S/1/6.	[1]	146601-0300	PACKING RING
800S/1/6.	[1]	146601-0300	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0320	PARTS SET
810S.	[1]	146600-1120	REPAIR SET
835S.	[1]	146598-1000	CAP LOAD
836S/1.	[1]	146598-0600	CAP SPEED L=18
836S/1.	[1]	146598-0700	CAP SPEED L=21
836S/1.	[1]	146598-0800	CAP SPEED L=24
836S/1.	[1]	146598-0900	CAP SPEED L=27
903.	[1]	146672-1020	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING
906.	[1]	146906-5600	NAMEPLATE 4JD1

Include in #2:

104741-1442 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104741-1442 1047411442

ISUZU 8944336252 8944336252

Zexel num

Bosch num

Firm num

Name

104741-1442
104741-1443

8944336252 ISUZU

INJECTION-PUMP ASSEMBLY
4JD1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 38.3 37.8 38.8

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 1420 1420 1420

Average injection quantity mm3/st. 13.9 10.4 17.4

Injection timing adjustment_03

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 30.4 25.4 35.4

Injection timing adjustment_04

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 35.1 32.6 37.6

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 38.3 37.3 39.3

Injection timing adjustment_06

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 41.1 38.1 44.1

Injection timing adjustment_07

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 39.8 36.3 43.3

Injection quantity adjustment

Pump speed r/min 1420 1420 1420

Average injection quantity mm3/st. 13.9 10.9 16.9

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 9.3 7.3 11.3

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 40.6 35.6 45.6

Governor adjustment_03

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 26.4 21.4 31.4

Governor adjustment_04

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 9.3 7.3 11.3

Governor adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 60 80

Basic *

Speed control lever angle

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 800 800 800

Overflow quantity cm3/min 300 168 432

Stop lever angle

Pump speed r/min 800 800 800

Pressure kPa 264.5 245 284

Pressure kgf/cm2 2.7 2.5 2.9

Basic *

Stop lever angle_02

Pump speed r/min 600 600 600

Pressure kPa 196.5 167 226

Pressure kgf/cm2 2 1.7 2.3

Stop lever angle_03

Pump speed r/min 800 800 800

Pressure kPa 264.5 245 284

Pressure kgf/cm2 2.7 2.5 2.9

Stop lever angle_04

Pump speed r/min 1200 1200 1200

Pressure kPa 411.5 382 441

Pressure kgf/cm2 4.2 3.9 4.5

0000001101

Pump speed r/min 800 800 800

Timer stroke mm 1.8 1.6 2

Basic *

_02

Pump speed r/min 600 600 600

Timer stroke mm 0.5 0.1 0.9

_03

Pump speed r/min 800 800 800

Timer stroke mm 2.3 1.5 3.1

_04

Pump speed r/min 1200 1200 1200

Timer stroke mm 4.4 4 4.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1.9 1.8 2

Pre-stroke mm 0.15 0.13 0.17

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 37 32 42

Information:

Introduction
The problem that is identified in the technical information bulletin that follows does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
In order to extend the life of fuel injectors on the above listed engines, the injector solenoids need to remain cool.Solution
Illustration 1 g01404067
Hole in exhaust rocker arm for oil sprayThe system was developed in order to provide a stream of engine oil to the injector solenoids. The design uses the existing oil supply from the valve mechanism. The oil spray is directed out of the exhaust rocker arms. There is one 0.7 mm (0.028 inch) hole (1) in each exhaust rocker arm.Note: When you are servicing the valve mechanism, the oil ports must remain free of debris.
Illustration 2 g01404069
(2) Location of oil spray