104741-1330 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411330 8944207311

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-1330 1047411330

ISUZU 8944207311 8944207311

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Cross reference number

ZEXEL 104741-1330 1047411330

ISUZU 8944207311 8944207311

Zexel num

Bosch num

Firm num

Name

104741-1330
104741-1334

8944207311 ISUZU

INJECTION-PUMP ASSEMBLY
4JA1KG *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 44.1 43.6 44.6

Difference in delivery mm3/st. 3.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 16.1 12.6 19.6

Injection timing adjustment_03

Pump speed r/min 2000 2000 2000

Average injection quantity mm3/st. 43.8 40.8 46.8

Injection timing adjustment_04

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 48.4 45.9 50.9

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 44.1 43.1 45.1

Injection timing adjustment_06

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 37.9 35.4 40.4

Injection timing adjustment_07

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 36.3 32.8 39.8

Injection quantity adjustment

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 16.1 13.1 19.1

Difference in delivery mm3/st. 4.5

Basic *

Injection quantity adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 12.1

Governor adjustment

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 7.7 5.7 9.7

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 5

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65

Basic *

Speed control lever angle

Pump speed r/min 385 385 385

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity cm3/min 429 300 558

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure kPa 539.5 520 559

Pressure kgf/cm2 5.5 5.3 5.7

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 108 108

Pressure kgf/cm2 1.1 1.1

Stop lever angle_03

Pump speed r/min 1200 1200 1200

Pressure kPa 421.5 392 451

Pressure kgf/cm2 4.3 4 4.6

Stop lever angle_04

Pump speed r/min 1600 1600 1600

Pressure kPa 539.5 520 559

Pressure kgf/cm2 5.5 5.3 5.7

Stop lever angle_05

Pump speed r/min 2000 2000 2000

Pressure kPa 531.5 367 696

Pressure kgf/cm2 6.8 6.5 7.1

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke mm 5 4.8 5.2

Basic *

_02

Pump speed r/min 1080 1080 1080

Timer stroke mm 0.5 0.5 0.5

_03

Pump speed r/min 1200 1200 1200

Timer stroke mm 1.8 1.3 2.3

_04

Pump speed r/min 1600 1600 1600

Timer stroke mm 5 4.7 5.3

_05

Pump speed r/min 2000 2000 2000

Timer stroke mm 7.85 7.4 8.3

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1000 1000 1000

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 4.4 3.1 5.7

Basic *

_02

Pump speed r/min 1000 1000 1000

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 4.4 2.4 6.4

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
----------
N1=1000r/min
----------

Information:

Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
The diesel exhaust fluid (DEF) quality sensors are susceptible to seeing the following fault codes.
Table 1
J1939 CDL Code Description
3516-2 3100-2 Aftertreatment #1 DEF Concentration: Erratic, Intermittent or Incorrect
3516-12 3100-12 Aftertreatment #1 DEF Concentration: Failure
3516-16 E1365 High Aftertreatment #1 DEF Concentration
3516-18 E1364 Low Aftertreatment #1 DEF Concentration Solution
The latest software available in SIS has improvements in it related to the DEF quality sensor and these fault codes.
Ensure that the latest engine and aftertreatment software is installed prior to any hardware replacements.
Ensure that the latest DCU software is installed ( 539-3577 Engine Software (24V DCU) or 539-3576 Engine Software (12V DCU)).
In addition to the troubleshooting for these fault codes in SIS web, ensure that DEF quality is checked with both a refractometer and the 466-8796 Test Strips as outlined in Diesel Exhaust Fluid Quality - Test procedure in SIS.
Keep the DEF tank full when machine/engine will not be operated for an extended period of time to help reduce manifold exposure to ammonia gases in the DEF tank.Have seen cases of contamination where the test strips will not detect it if contamination is not hydrocarbon-based. In these instances, the DEF will appear to be cloudy when doing a visual comparison to a good, clean DEF sample.While working through issues related to these particular fault codes, email Blunier_Derek_W to provide troubleshooting information and documentation as to what was found.Information to Provide
PSRPT with histograms
Application History File
All troubleshooting resultsIf the DEF manifold does get replaced, provide the following:
Dealer code
Workorder number
Serial number
Hours at repair
DEF sample collected from top level of tank to be returned along with the DEF manifoldA Send It Back (SIB) will be created to get the DEF manifold returned.Downloading an Application History File
Illustration 1 g06233931
Click the appropriate ECM.
Click "Information".
Click "Warranty Report".
Illustration 2 g06233935
Click "ECM Information".
Click the "Yes" button.
Illustration 3 g06233938
Click "Additional Service".
Click the "Save" button.