Information injection-pump assembly
ZEXEL
104741-1190
1047411190
ISUZU
8944040320
8944040320
Rating:
Cross reference number
ZEXEL
104741-1190
1047411190
ISUZU
8944040320
8944040320
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
49.2
48.7
49.7
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_02
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
58
54.5
61.5
Oil temperature
degC
48
46
50
Injection timing adjustment_03
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
49.2
48.2
50.2
Difference in delivery
mm3/st.
3.5
Basic
*
Oil temperature
degC
50
48
52
Injection timing adjustment_04
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
50.8
48.3
53.3
Oil temperature
degC
50
48
52
Injection quantity adjustment
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
21.8
18.8
24.8
Difference in delivery
mm3/st.
4.5
Basic
*
Oil temperature
degC
50
48
52
Injection quantity adjustment_02
Pump speed
r/min
1450
1450
1450
Average injection quantity
mm3/st.
5
Oil temperature
degC
50
48
52
Injection quantity adjustment_03
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
21.8
18.8
24.8
Difference in delivery
mm3/st.
4.5
Oil temperature
degC
50
48
52
Governor adjustment
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
9.6
7.6
11.6
Difference in delivery
mm3/st.
2
Basic
*
Oil temperature
degC
48
46
50
Governor adjustment_02
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
9.6
7.6
11.6
Difference in delivery
mm3/st.
2
Oil temperature
degC
48
46
50
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
75
75
115
Basic
*
Oil temperature
degC
48
46
50
Remarks
Full
Full
Timer adjustment_02
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
95
75
115
Oil temperature
degC
48
46
50
Speed control lever angle
Pump speed
r/min
375
375
375
Average injection quantity
mm3/st.
0
0
0
Oil temperature
degC
48
46
50
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
800
800
800
Overflow quantity
cm3/min
310
180
440
Oil temperature
degC
50
48
52
Stop lever angle
Pump speed
r/min
800
800
800
Pressure
kPa
275
255
295
Pressure
kgf/cm2
2.8
2.6
3
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_02
Pump speed
r/min
800
800
800
Pressure
kPa
275
255
295
Pressure
kgf/cm2
2.8
2.6
3
Basic
*
Oil temperature
degC
50
48
52
Stop lever angle_03
Pump speed
r/min
1300
1300
1300
Pressure
kPa
461
432
490
Pressure
kgf/cm2
4.7
4.4
5
Oil temperature
degC
50
48
52
0000001101
Pump speed
r/min
1400
1400
1400
Timer stroke
mm
0
0
0
Basic
*
Oil temperature
degC
50
48
52
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5
4.9
5.1
MS dimension
mm
1
0.9
1.1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
42
37
47
Information:
Illustration 2 g01180699
Pour point of fuel mixturesIn order to calculate the amount of lighter fuel that is required to be blended with the heavier fuel, perform the following steps:
Obtain the specification for the cloud point or the pour point of both fuels from your fuel supplier.
Locate the cloud point or the pour point of the heavier fuel on the left side of the table. Mark the point on the table.
Locate the cloud point or the pour point of the lighter fuel on the right side of the table. Mark the point on the table.
Draw a line between the two points that were established. Label this line "A".
Determine the lowest outside temperature for machine operation. Find this point on the left side of the table. Mark this point. Draw a horizontal line from this point. Stop the line at the intersection of line "A". Label this new line "C".
Line "C" and line "A" intersect. Mark this point. Draw a vertical line from this point. Stop the line at the bottom of the table. Label this line "B". The point at the bottom of line "B" reveals the percentage of lighter fuel that is required to modify the cloud point or the pour point.The above example shows that the blending will require a thirty percent mixture of lighter fuel.Additives are a good method to use in order to lower the pour point of a fuel. These additives are known by the following names: pour point depressants, cold flow improvers and wax modifiers. When the additives are used in a low concentration, the fuel will flow through pumps, lines, and hoses.Note: These additives must be thoroughly mixed into the fuel at temperatures that are above the cloud point. The fuel supplier should be consulted in order to blend the fuel with the additives. The blended fuel can be delivered to your fuel tanks.Moisture Content
Problems with fuel filters can occur at any time. The cause of the problem can be water in the fuel or moisture in the fuel. At low temperatures, moisture causes special problems. There are three types of moisture in fuel: dissolved moisture (moisture in solution), free and dispersed moisture in the fuel and free and settled at the bottom of the tank.Most diesel fuels have some dissolved moisture. Just as the moisture in air, the fuel can only contain a specific maximum amount of moisture at any one temperature. The amount of moisture decreases as the temperature is lowered. For example, a fuel could contain 100 ppm (0.010 percent) of water in solution at 18°C (65°F). This same fuel can possibly hold only 30 ppm (0.003 percent) at 4°C (40°F).After the fuel has absorbed the maximum possible amount of water, the additional water will be free and dispersed. Free and dispersed moisture is fine droplets of water that is suspended in the fuel. Since the water is heavier than the fuel, the water will slowly become free and settled at the bottom of the tank. In the above