104741-1190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411190 8944040320


 

Information injection-pump assembly

ZEXEL 104741-1190 1047411190
ISUZU 8944040320 8944040320
104741-1190 INJECTION-PUMP ASSEMBLY
Rating:
11
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Cross reference number

ZEXEL 104741-1190 1047411190
ISUZU 8944040320 8944040320


Zexel num
Bosch num
Firm num
Name
104741-1190 
104741-1193 
 
8944040320  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1PK *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   49.2 48.7 49.7
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   58 54.5 61.5
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   49.2 48.2 50.2
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   50.8 48.3 53.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   21.8 18.8 24.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   21.8 18.8 24.8
Difference in delivery mm3/st.   4.5
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   9.6 7.6 11.6
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   9.6 7.6 11.6
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 75 115
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   95 75 115
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   800 800 800
Overflow quantity cm3/min   310 180 440
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   800 800 800
Pressure kPa   275 255 295
Pressure kgf/cm2   2.8 2.6 3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   800 800 800
Pressure kPa   275 255 295
Pressure kgf/cm2   2.8 2.6 3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1300 1300 1300
Pressure kPa   461 432 490
Pressure kgf/cm2   4.7 4.4 5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1400 1400 1400
Timer stroke mm   0 0 0
Basic   *
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   42 37 47




Information:


Illustration 2 g01180699
Pour point of fuel mixturesIn order to calculate the amount of lighter fuel that is required to be blended with the heavier fuel, perform the following steps:
Obtain the specification for the cloud point or the pour point of both fuels from your fuel supplier.
Locate the cloud point or the pour point of the heavier fuel on the left side of the table. Mark the point on the table.
Locate the cloud point or the pour point of the lighter fuel on the right side of the table. Mark the point on the table.
Draw a line between the two points that were established. Label this line "A".
Determine the lowest outside temperature for machine operation. Find this point on the left side of the table. Mark this point. Draw a horizontal line from this point. Stop the line at the intersection of line "A". Label this new line "C".
Line "C" and line "A" intersect. Mark this point. Draw a vertical line from this point. Stop the line at the bottom of the table. Label this line "B". The point at the bottom of line "B" reveals the percentage of lighter fuel that is required to modify the cloud point or the pour point.The above example shows that the blending will require a thirty percent mixture of lighter fuel.Additives are a good method to use in order to lower the pour point of a fuel. These additives are known by the following names: pour point depressants, cold flow improvers and wax modifiers. When the additives are used in a low concentration, the fuel will flow through pumps, lines, and hoses.Note: These additives must be thoroughly mixed into the fuel at temperatures that are above the cloud point. The fuel supplier should be consulted in order to blend the fuel with the additives. The blended fuel can be delivered to your fuel tanks.Moisture Content
Problems with fuel filters can occur at any time. The cause of the problem can be water in the fuel or moisture in the fuel. At low temperatures, moisture causes special problems. There are three types of moisture in fuel: dissolved moisture (moisture in solution), free and dispersed moisture in the fuel and free and settled at the bottom of the tank.Most diesel fuels have some dissolved moisture. Just as the moisture in air, the fuel can only contain a specific maximum amount of moisture at any one temperature. The amount of moisture decreases as the temperature is lowered. For example, a fuel could contain 100 ppm (0.010 percent) of water in solution at 18°C (65°F). This same fuel can possibly hold only 30 ppm (0.003 percent) at 4°C (40°F).After the fuel has absorbed the maximum possible amount of water, the additional water will be free and dispersed. Free and dispersed moisture is fine droplets of water that is suspended in the fuel. Since the water is heavier than the fuel, the water will slowly become free and settled at the bottom of the tank. In the above

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104741-1190  

104741-1193 
 
8944040320 
INJECTION-PUMP ASSEMBLY
4JB1PK
 
8944040321 
INJECTION-PUMP ASSEMBLY
4JB1PK
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8944040322 
INJECTION-PUMP ASSEMBLY
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