Information injection-pump assembly
ZEXEL
104741-1161
1047411161
ISUZU
8941571121
8941571121
Rating:
Cross reference number
ZEXEL
104741-1161
1047411161
ISUZU
8941571121
8941571121
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
43
42.5
43.5
Difference in delivery
mm3/st.
3.5
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2250
2250
2250
Average injection quantity
mm3/st.
16.1
12.6
19.6
Injection timing adjustment_03
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
32.9
29.4
36.4
Injection timing adjustment_04
Pump speed
r/min
1700
1700
1700
Average injection quantity
mm3/st.
44.3
41.8
46.8
Injection timing adjustment_05
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
44.5
42.5
46.5
Injection timing adjustment_06
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
42.1
41.1
43.1
Injection timing adjustment_07
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
37.1
35.1
39.1
Injection timing adjustment_08
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
38.6
35.1
42.1
Injection quantity adjustment
Pump speed
r/min
2250
2250
2250
Average injection quantity
mm3/st.
16.1
13.1
19.1
Difference in delivery
mm3/st.
4.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
12.1
Governor adjustment
Pump speed
r/min
390
390
390
Average injection quantity
mm3/st.
7.5
5.5
9.5
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
390
390
390
Average injection quantity
mm3/st.
7.5
5.5
9.5
Governor adjustment_03
Pump speed
r/min
550
550
550
Average injection quantity
mm3/st.
3
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
90
75
105
Basic
*
Speed control lever angle
Pump speed
r/min
390
390
390
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1550
1550
1550
Overflow quantity
cm3/min
531
402
660
Stop lever angle
Pump speed
r/min
1550
1550
1550
Pressure with S/T OFF
kPa
519.5
500
539
Pressure with S/T OFF
kgf/cm2
5.3
5.1
5.5
Basic
*
Stop lever angle_02
Pump speed
r/min
1000
1000
1000
Pressure with S/T OFF
kPa
333.5
304
363
Pressure with S/T OFF
kgf/cm2
3.4
3.1
3.7
Stop lever angle_03
Pump speed
r/min
1550
1550
1550
Pressure with S/T OFF
kPa
519.5
500
539
Pressure with S/T OFF
kgf/cm2
5.3
5.1
5.5
Stop lever angle_04
Pump speed
r/min
1850
1850
1850
Pressure with S/T OFF
kPa
617.5
588
647
Pressure with S/T OFF
kgf/cm2
6.3
6
6.6
0000001101
Pump speed
r/min
1550
1550
1550
Timer stroke with S/T OFF
mm
1.9
1.7
2.1
Basic
*
_02
Pump speed
r/min
790
790
790
Timer stroke with S/T ON
mm
0.5
0.5
0.5
_03
Pump speed
r/min
1450
1450
1450
Timer stroke with S/T OFF
mm
0.5
0.5
0.5
_04
Pump speed
r/min
1550
1550
1550
Timer stroke with S/T OFF
mm
1.9
1.6
2.2
_05
Pump speed
r/min
1850
1850
1850
Timer stroke with S/T OFF
mm
5.75
5.3
6.2
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
2.8
2.7
2.9
KF dimension
mm
5
4.9
5.1
MS dimension
mm
1
0.9
1.1
Pre-stroke
mm
0.45
0.43
0.47
Control lever angle alpha
deg.
18
14
22
Control lever angle beta
deg.
33
28
38
Information:
These recommendations are subject to change without notice. Consult your local Cat dealer for the most up to date recommendations.
Note: Non-Cat commercial greases are as a group second choice greases. Within this grouping of second choice greases there are tiered levels of performance.
Cat does not warrant the quality or performance of non-Cat fluids and greases.
Caterpillar provides a family of grease products that vary in performance from moderate to high performance. These greases service the entire line of Cat products in the wide variety of climates throughout the world. From this variety of Cat grease products, you can find a Cat grease that will meet or exceed the performance requirements for almost every machine that is produced by any Original Equipment Manufacturer (OEM), and for almost every machine application or equipment application.Before selecting a grease product, the performance requirements must be determined. Consult the grease recommendations in your Operation and Maintenance Manual. Also, consult your Cat dealer for a list of greases that have the performance specifications and the available container sizes.This grease chapter refers to NLGI of the grease products offered by Caterpillar. The National Lubricating Grease Institute (NLGI) classifies the greases per their consistency or hardness according to "ASTM D4950" and "SAE J310". The higher the NLGI value the more firm the grease. NLGI is an important classification for greases and it should be used along with other properties such as stability, corrosion resistance, viscosity, etc.Note: Always choose grease that meets or exceeds the recommendations that are specified by the equipment manufacturer for the application.Some work sites require the use of a single grease to fulfill the needs of all the equipment. Always choose a grease that meets or exceeds the requirements of the most demanding application. Remember that commercial products which barely meet the minimum performance requirements can be expected to produce the minimum life for the parts. It is not recommended to purchase grease products based on the lowest cost as the only consideration. Instead, use the grease that yields the lowest total operating cost. This cost should be based on an analysis that includes the improved product life, costs of parts, labor, downtime, and the cost of the amount of grease that is required.Note: Certain Cat grease products are formulated with Molybdenum disulfide (MoS2 or “Moly”). The Moly used in Cat greases is of a technical fine grade. This size meets the special requirements of some rolling element bearings, joints, and other moving components of tight clearances.Note: When the grease in a joint is changed from one type of grease to another or a grease from a different supplier is to be used, the general recommendation is to purge all of the old grease from the joint. Some greases are not chemically compatible. Consult your supplier in order to determine if the greases are compatible.If in doubt, Purge!Note: All Cat greases are “chemically” compatible with each other. Mixing of Cat greases will not result in an adverse chemical reaction. However, mixing of Cat greases