104741-1161 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411161 8941571121


 

Information injection-pump assembly

ZEXEL 104741-1161 1047411161
ISUZU 8941571121 8941571121
104741-1161 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104741-1161 1047411161
ISUZU 8941571121 8941571121


Zexel num
Bosch num
Firm num
Name
104741-1161 
104741-1162 
 
8941571121  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   43 42.5 43.5
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   16.1 12.6 19.6
Injection timing adjustment_03
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   32.9 29.4 36.4
Injection timing adjustment_04
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   44.3 41.8 46.8
Injection timing adjustment_05
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   44.5 42.5 46.5
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   42.1 41.1 43.1
Injection timing adjustment_07
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   37.1 35.1 39.1
Injection timing adjustment_08
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   38.6 35.1 42.1
Injection quantity adjustment
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   16.1 13.1 19.1
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   12.1
Governor adjustment
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   7.5 5.5 9.5
Governor adjustment_03
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 75 105
Basic   *
Speed control lever angle
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1550 1550 1550
Overflow quantity cm3/min   531 402 660
Stop lever angle
Pump speed r/min   1550 1550 1550
Pressure with S/T OFF kPa   519.5 500 539
Pressure with S/T OFF kgf/cm2   5.3 5.1 5.5
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure with S/T OFF kPa   333.5 304 363
Pressure with S/T OFF kgf/cm2   3.4 3.1 3.7
Stop lever angle_03
Pump speed r/min   1550 1550 1550
Pressure with S/T OFF kPa   519.5 500 539
Pressure with S/T OFF kgf/cm2   5.3 5.1 5.5
Stop lever angle_04
Pump speed r/min   1850 1850 1850
Pressure with S/T OFF kPa   617.5 588 647
Pressure with S/T OFF kgf/cm2   6.3 6 6.6
0000001101
Pump speed r/min   1550 1550 1550
Timer stroke with S/T OFF mm   1.9 1.7 2.1
Basic   *
_02
Pump speed r/min   790 790 790
Timer stroke with S/T ON mm   0.5 0.5 0.5
_03
Pump speed r/min   1450 1450 1450
Timer stroke with S/T OFF mm   0.5 0.5 0.5
_04
Pump speed r/min   1550 1550 1550
Timer stroke with S/T OFF mm   1.9 1.6 2.2
_05
Pump speed r/min   1850 1850 1850
Timer stroke with S/T OFF mm   5.75 5.3 6.2
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1 0.9 1.1
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   33 28 38




Information:


These recommendations are subject to change without notice. Consult your local Cat dealer for the most up to date recommendations.
Note: Non-Cat commercial greases are as a group second choice greases. Within this grouping of second choice greases there are tiered levels of performance.
Cat does not warrant the quality or performance of non-Cat fluids and greases.
Caterpillar provides a family of grease products that vary in performance from moderate to high performance. These greases service the entire line of Cat products in the wide variety of climates throughout the world. From this variety of Cat grease products, you can find a Cat grease that will meet or exceed the performance requirements for almost every machine that is produced by any Original Equipment Manufacturer (OEM), and for almost every machine application or equipment application.Before selecting a grease product, the performance requirements must be determined. Consult the grease recommendations in your Operation and Maintenance Manual. Also, consult your Cat dealer for a list of greases that have the performance specifications and the available container sizes.This grease chapter refers to NLGI of the grease products offered by Caterpillar. The National Lubricating Grease Institute (NLGI) classifies the greases per their consistency or hardness according to "ASTM D4950" and "SAE J310". The higher the NLGI value the more firm the grease. NLGI is an important classification for greases and it should be used along with other properties such as stability, corrosion resistance, viscosity, etc.Note: Always choose grease that meets or exceeds the recommendations that are specified by the equipment manufacturer for the application.Some work sites require the use of a single grease to fulfill the needs of all the equipment. Always choose a grease that meets or exceeds the requirements of the most demanding application. Remember that commercial products which barely meet the minimum performance requirements can be expected to produce the minimum life for the parts. It is not recommended to purchase grease products based on the lowest cost as the only consideration. Instead, use the grease that yields the lowest total operating cost. This cost should be based on an analysis that includes the improved product life, costs of parts, labor, downtime, and the cost of the amount of grease that is required.Note: Certain Cat grease products are formulated with Molybdenum disulfide (MoS2 or “Moly”). The Moly used in Cat greases is of a technical fine grade. This size meets the special requirements of some rolling element bearings, joints, and other moving components of tight clearances.Note: When the grease in a joint is changed from one type of grease to another or a grease from a different supplier is to be used, the general recommendation is to purge all of the old grease from the joint. Some greases are not chemically compatible. Consult your supplier in order to determine if the greases are compatible.If in doubt, Purge!Note: All Cat greases are “chemically” compatible with each other. Mixing of Cat greases will not result in an adverse chemical reaction. However, mixing of Cat greases

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