104741-1000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047411000 8941337570

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104741-1000 1047411000

ISUZU 8941337570 8941337570

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Cross reference number

ZEXEL 104741-1000 1047411000

ISUZU 8941337570 8941337570

Zexel num

Bosch num

Firm num

Name

104741-1000
104741-1001

8941337570 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1B *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

(Solenoid timer adjustment condition)
OFF OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 48.8 48.3 49.3

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 43.5 40 47

Difference in delivery mm3/st. 5.5

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 42.7 40.7 44.7

Difference in delivery mm3/st. 5

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 48.8 47.8 49.8

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 49.3 47.3 51.3

Difference in delivery mm3/st. 6

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 48.9 46.4 51.4

Difference in delivery mm3/st. 6

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13 10 16

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2100 2100 2100

Average injection quantity mm3/st. 13 10 16

Difference in delivery mm3/st. 4

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 5 3 7

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 5 3 7

Difference in delivery mm3/st. 2

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 75 75

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1600 1600 1600

Overflow quantity with S/T OFF cm3/min 390 260 520

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 539 519 559

Pressure with S/T OFF kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 1600 1600 1600

Pressure with S/T OFF kPa 539 519 559

Pressure with S/T OFF kgf/cm2 5.5 5.3 5.7

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1900 1900 1900

Pressure with S/T OFF kPa 647 618 676

Pressure with S/T OFF kgf/cm2 6.6 6.3 6.9

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 770 670 870

Timer stroke with S/T ON mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1490 1440 1540

Timer stroke with S/T OFF mm 0.5 0.5 0.5

Oil temperature degC 50 48 52

_04

Pump speed r/min 1600 1600 1600

Timer stroke with S/T OFF mm 1.9 1.7 2.1

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1900 1900 1900

Timer stroke with S/T OFF mm 5.7 5.4 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 2.8 2.7 2.9

KF dimension mm 5 4.9 5.1

MS dimension mm 1 0.9 1.1

Pre-stroke mm 0.45 0.43 0.47

Control lever angle alpha deg. 15 11 19

Control lever angle beta deg. 43.5 38.5 48.5

Information:

Coolants
Special Publication, PMEP5027, "Label - Cat ELC Radiator Label"
Datasheet, PEHJ0067, "Cat ELC (Extended Life Coolant)" (Worldwide)
Datasheet, PEHP9554, "Cat DEAC (Diesel Engine Antifreeze/Coolant) (Concentrate)"Lubricants
Datasheet, PEHJ0159, "Cat DEO-ULS (SAE15W-40)" (North America, Canada, Mexico, and United States)
Datasheet, PEHJ0059, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (North America, Canada, Mexico, and United States)
Datasheet, PEHJ0021, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (Worldwide except North America, Egypt, Saudi Arabia, and Brazil)
Datasheet, PEHJ0072, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (Brazil)
Datasheet, PEHJ0091, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (Egypt and Saudi Arabia)
Datasheet, PEHP7062, "Cat DEO SYN (SAE 5W-40)"
Datasheet, PEHJ0008, "Cat Arctic DEO (SAE 0W-30)" (Canada and United States)Grease
Special Publication, PEGJ0035, "Grease Selection Guide"
Datasheet, PEHP0002, "Cat Advanced 3Moly Grease" (NLGI grade 2)
Datasheet, NEHP6010, "Cat Ultra 5Moly Grease" (NLGI grades 1 and 2)
Datasheet, NEHP6011, "Cat Arctic Platinum Grease" (NLGI grade 0)
Datasheet, NEHP6012, "Cat Desert Gold Grease" (NLGI grade 2)
Datasheet, NEHP6015, "Cat High Speed Ball Bearing Grease" (NLGI grade 2)
Datasheet, PEHJ0088, "Cat Multipurpose Grease" (NLGI grade 2)S O S Services
Special Publication, PEHJ0191, "S O S Coolant Analysis"
Special Publication, PEGJ0047, "How To Take A Good Oil Sample"
Special Publications, PEDP7036, "S O S Fluids Analysis Cornerstone"
Special Publications, PEHP7076, "Understanding S O S Services Tests"
Special Publication, PEHP7052, "Making the Most of S O S Services"
Special Publication, PEGJ0046, "Understanding Your S O S Services Results"Filters
Datasheet, PEHP7046, "Fuel Contamination Control"
Datasheet, PEHJ0068, "Cat Advanced Efficiency Engine Oil Filter"
Datasheet, PEHJ0165, "Open Crankcase Ventilation Filter"Miscellaneous
Special Publication, PECP9067, "One Safe Source"
Special Publication, AECQ1042, "Caterpillar Product Line Brochure"
Special Publication, PEWJ0074, "Cat Filter and Fluid Application Guide"
Datasheet, PEHJ0030, "Cat Synthetic GO (SAE 75W-140)"
Datasheet, PEHP7508, "Cat GO (SAE 80W-90 and SAE 85W-140)"
Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog"
Special Publication, PECJ0003, "Cat Shop Supplies and Tools" catalog
Special Publication, LEGT6380, "Understanding Tractor-Trailer Performance"
Special Publication, SENR9620, "Improving Fuel System Durability" (Package of 10)
Special Publication, SEBF1018, "Improving Component Durability - Engines" (Package of 10)
Special Publication, SEBF1020, "Improving Component Durability - Managing Fluid Cleanliness" (Package of 10)
"ASTM D6469 Standard Guide for Microbial Contamination in Fuels and Fuel Systems"