104740-9910 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409910 1670022t03


 

Information injection-pump assembly

ZEXEL 104740-9910 1047409910
NISSAN-DIESEL 1670022T03 1670022t03
104740-9910 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 104740-9910 1047409910
NISSAN-DIESEL 1670022T03 1670022t03


Zexel num
Bosch num
Firm num
Name
104740-9910 
104740-9911 
 
1670022T03  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)   OFF
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.3 51.8 52.8
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.1 5.6 14.6
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   34.2 31.7 36.7
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   42.9 40.8 45
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.3 51.3 53.3
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.8 50.8 54.8
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   34.2 32.2 36.2
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.3 5.3 9.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.3 5.3 9.3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   390 258 522
_02
Pump speed r/min   1100 1100 1100
Overflow quantity with S/T ON cm3/min   489 360 618
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   480.5 441 520
Pressure with S/T ON kgf/cm2   4.9 4.5 5.3
Pressure with S/T OFF kPa   372.5 343 402
Pressure with S/T OFF kgf/cm2   3.8 3.5 4.1
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure with S/T ON kPa   480.5 441 520
Pressure with S/T ON kgf/cm2   4.9 4.5 5.3
Pressure with S/T OFF kPa   372.5 343 402
Pressure with S/T OFF kgf/cm2   3.8 3.5 4.1
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure with S/T ON kPa   618 579 657
Pressure with S/T ON kgf/cm2   6.3 5.9 6.7
Pressure with S/T OFF kPa   510 481 539
Pressure with S/T OFF kgf/cm2   5.2 4.9 5.5
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Pressure with S/T OFF kPa   598.5 569 628
Pressure with S/T OFF kgf/cm2   6.1 5.8 6.4
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.3 3.9 4.7
Timer stroke with S/T OFF mm   2.6 2.4 2.8
Basic   *
_02
Pump speed r/min   700 700 700
Timer stroke with S/T ON mm   2.8 2 3.6
_03
Pump speed r/min   1100 1100 1100
Timer stroke with S/T ON mm   4.3 3.8 4.8
Timer stroke with S/T OFF mm   2.6 2.3 2.9
_04
Pump speed r/min   1700 1700 1700
Timer stroke with S/T ON mm   6.5 5.7 7.3
Timer stroke with S/T OFF mm   4.9 4.3 5.5
_05
Pump speed r/min   2550 2550 2550
Timer stroke with S/T OFF mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   54 50 58
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104740-9910
Control lever angle measurement 1. Measure dimension L between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle measuring position (B) = flange face
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm

0000001901 ACCELERATOR SWITCH ADJ

Test data 104740-9910
Adjustment of the accelerator switch ON - OFF changeover point: from idle to c (shim thickness L = L1) Idle-d: ON e-full: OFF L:Thickness of the shim (A): Position of the idle lever
----------
c=5+-2deg d=5deg e=5deg L1=3.3+-0.13mm
----------
SW=SW10 T=6~9N-m(0.6~0.9Kgf-m) a=5+-2deg b=(25+-2)deg L1=3.3mm




Information:


Oils that have more than 1% total sulfated ash should not be used in aftertreatment device equipped engines.In order to achieve expected ash service intervals, performance, and life, aftertreatment device equipped diesel engines require the use of Cat DEO-ULS or oils meeting the Cat ECF-3 specification and the API CJ-4 oil category. Use of oils with more than 1% total sulfated ash in aftertreatment device equipped engines will cause the need for more frequent ash service intervals, and/or cause loss of performance. Refer to your engine specific Operation and Maintenance Manual, and refer to your aftertreatment device documentation for additional guidance.
API category oils that have not met the requirements of at least one Cat ECF specification may cause reduced engine life.
In selecting oil for any engine application, both the oil viscosity and oil performance category/specification as specified by the engine manufacturer must be defined and satisfied. Using only one of these parameters will not sufficiently define oil for an engine application.
In order to make the proper diesel engine oil viscosity grade choice, refer to the applicable “Lubricant Viscosities for Ambient Temperatures” table in this Special Publication.
Failure to follow these oil recommendations can cause shortened engine service life due to deposits and/or excessive wear.
Total Base Number (TBN) and Fuel Sulfur Levels for Direct Injection (DI) Diesel Engines
The minimum required Total Base Number (TBN) for oil depends on the fuel sulfur level. The TBN for new oil is typically determined by the "ASTM D2896" procedure. For direct injection engines that use distillate fuel, the following guidelines apply.
Table 3
TBN recommendations for applications in Cat engines
Fuel Sulfur Level percent (ppm) Cat Engine Oils TBN of Commercial Engine Oils
≤0.05 percent (≤500 ppm) Cat DEO-ULS, Cat DEO Min 7
0. 1 - 0.05 percent (1000-500 ppm) Cat DEO-ULS, Cat DEO Min 7
Above 0.1 percent (above 1000 ppm) Cat DEO Min 10 Reaching one half of new oil TBN is one of the condemning factors for diesel engine oil. In order to help provide the best protection for your engine, Cat S O S Services oil analysis is the preferred method for determining oil life. TBN of the oil is typically measured using "ASTM D2896" and/or the "ASTM D4739" test methods. It is recommended to change the oil when one half of new oil TBN with either method is reached.For example, new oil with a TBN of 10 by "ASTM D2896" should be changed when, during use, the TBN deteriorates to 5 as determined by the "ASTM D2896" test method. New oil with a TBN of 10 by "ASTM D4739" should be changed when, during use, the TBN deteriorates to 5 as determined by the "ASTM D4739" test method.Note: TBN is also commonly referred to as Base Number (BN).Excessive piston deposits can be produced by oil with a high TBN and/or high ash. These deposits can lead to a loss of control of the oil consumption and to the polishing of the cylinder bore.The use of Cat S O S Services oil analysis helps the environmental

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Group cross 104740-9910 ZEXEL

Nissan-Diesel 

 
1670022T02 
INJECTION-PUMP ASSEMBLY
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9 460 612 949 
1670022T06 
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104740-9910  

104740-9911 
 
1670022T03 
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1670022T07 
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1670031N00 
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1670031N01 
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1670031N02 
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9 460 612 951 
1670031N10 
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9 460 614 343 
1670031N03 
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9 460 612 952 
1670031N11 
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1670030N00 
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TD23
9 460 612 953 
1670030N02 
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TD23
 
1670030N01 
INJECTION-PUMP ASSEMBLY
TD23
9 460 612 954 
1670030N03 
INJECTION-PUMP ASSEMBLY
TD23
9 460 614 344 
1670031N04 
INJECTION-PUMP ASSEMBLY
TD27T
9 460 614 345 
1670031N05 
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TD27T
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