104740-9880 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409880 1670022t00


 

Information injection-pump assembly

ZEXEL 104740-9880 1047409880
NISSAN-DIESEL 1670022T00 1670022t00
104740-9880 INJECTION-PUMP ASSEMBLY
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Components :

0. INJECTION-PUMP ASSEMBLY 104740-9880
1. _
2. FUEL INJECTION PUMP
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2) 9.8(100)
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1130

Include in #2:

104740-9880 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 104740-9880 1047409880
NISSAN-DIESEL 1670022T00 1670022t00


Zexel num
Bosch num
Firm num
Name
104740-9880 
104740-9881 
 
1670022T00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.2 51.7 52.7
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.1 5.6 14.6
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   34.2 32.2 36.2
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   42.9 40.8 45
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   52.3 51.3 53.3
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   52.8 50.8 54.8
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33 31 35
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.3 5.3 9.3
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.3 5.3 9.3
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure kPa   431.5 402 461
Pressure kgf/cm2   4.4 4.1 4.7
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure kPa   431.5 402 461
Pressure kgf/cm2   4.4 4.1 4.7
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Pressure kPa   676.5 647 706
Pressure kgf/cm2   6.9 6.6 7.2
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke mm   2.6 2.4 2.8
Basic   *
_02
Pump speed r/min   1100 1100 1100
Timer stroke mm   2.6 2.3 2.9
_03
Pump speed r/min   1700 1700 1700
Timer stroke mm   4.9 4.4 5.4
_04
Pump speed r/min   2550 2550 2550
Timer stroke mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   54 50 58
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104740-9880
Control lever angle measurement 1. Measure dimension L between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle measuring position (B) = flange face
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm




Information:


Disconnect all electrical power from the monitor before removing components. Failure to disconnect the power could result in severe electrical shock or damage to the monitor. An electrical shock can cause severe personal injury or death.
Choose the appropriate drive for your monitor from the table below. The 203-7811 Engine Monitoring Control Group uses Wonderware as the "Graphic Display Application". The 203-7810 Engine Monitoring Control Group uses RSView as the "Graphic Display Application".
Table 1
Drive    "Graphic Display Application"    
203-7816 Storage Drive     RSView    
204-8792 Storage Drive     Wonderware    In order to install the drive, perform the procedure that follows:
Connect the ribbon cable connector and power cables to the hard drive and the floppy disk drive.Note: Make sure that the ribbon cable is correctly installed. The connector must be positioned so that the red wire of the cable is closest to the back of the unit. If you are using the new cables, also connect the other end of the cables to the Central Processing Unit (CPU) card.
Illustration 1 g00858453
(1) Drive Bay Mounting Studs
Position the drive bay into the chassis so that the studs (1) on the chassis fit into the grommets on the drive bay.Note: Be careful not to push the vibration dampers (grommets) on the drive bay out of the sheet metal.
Install the back cover.
Apply power and verify the operation of the drive. Refer to any additional instructions that are provided with the drive.

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