104740-9790 ZEXEL 9 460 614 337 BOSCH INJECTION-PUMP ASSEMBLY 9460614337 1047409790 1670021t02


 

Information injection-pump assembly

BOSCH 9 460 614 337 9460614337
ZEXEL 104740-9790 1047409790
NISSAN-DIESEL 1670021T02 1670021t02
104740-9790 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 460 614 337 9460614337
ZEXEL 104740-9790 1047409790
NISSAN-DIESEL 1670021T02 1670021t02


Zexel num
Bosch num
Firm num
Name
104740-9790 
9 460 614 337 
1670021T02  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD25 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   48.5 48 49
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   12.1 9.6 14.6
Injection timing adjustment_03
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   32.8 28.3 37.3
Injection timing adjustment_04
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   40.65 38.5 42.8
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   48.5 47.5 49.5
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   47.1 45.1 49.1
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   12.1 10.1 14.1
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   6.5 4.5 8.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   6.5 4.5 8.5
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62.5 45 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   1700 1700 1700
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure kPa   431.5 402 461
Pressure kgf/cm2   4.4 4.1 4.7
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2150 2150 2150
Pressure kPa   676.5 647 706
Pressure kgf/cm2   6.9 6.6 7.2
0000001101
Pump speed r/min   1700 1700 1700
Timer stroke mm   4.9 4.7 5.1
Basic   *
_02
Pump speed r/min   1100 1100 1100
Timer stroke mm   2.6 2 3.2
_03
Pump speed r/min   1700 1700 1700
Timer stroke mm   4.9 4.6 5.2
_04
Pump speed r/min   2300 2300 2300
Timer stroke mm   6.5 6 7
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1100 1100 1100
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Average injection quantity mm3/st.   37.6 36.1 39.1
Basic   *
_02
Pump speed r/min   1100 1100 1100
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Average injection quantity mm3/st.   37.6 35.6 39.6
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1 0.9 1.1
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001501 ANEROID COMPENSATOR

Test data 104740-9790
ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
----------
N1=1100r/min
----------

0000001801 CONTROL LEVER ANGLE

Test data 104740-9790
Control lever angle measurement Apply 104740-9790. 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). A = lever angle measuring position B = flange face
----------
Ya=23.7~28.3mm R=49mm
----------
Ya=23.7~28.3mm R=49mm Alpha=50~58deg

0000001901 CONTROL LEVER ANGLE

Test data 104740-9790
Control lever angle measurement Apply 104740-7220. 1. Measure dimension L between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle measuring position (B) = flange face
----------
L=10.7~14.2mm R=49mm
----------
L=10.7~14.2mm R=49mm Alpha=50~58deg




Information:

Specifications
The following table lists the specifications for the CPU that is used on the 203-7810 Engine Monitoring Control Group and the 203-7811 Engine Monitoring Control Group.
Table 1
Item    Description    
Socket 7 Processor     Intel Pentium MMX 233 MHz    
BIOS     Phoenix OEM BIOS
256 K X 8 flash EPROM (boot ROM)    
Main Memory     Up to 256 Mbytes DRAM (one 168 pin DIMM socket)
60 ns 3.3 V EDO / SDRAM with ECC
60 and 66 MHz bus speeds    
L2 Cache Memory     512 KB pipeline burst static RAM    
Chipsets     Acer M1531B North Bridge
Acer M1543B South Bridge    
Video Interface     Chips & Technologies CHIPS 65550
2 Mbytes VGA local memory
Internal LVDS interface to indicator panel
External HD15 CRT (analog monitor) connector    
Ethernet     PCI 10/100 BaseT
Intel 82559 MAC
Filtered RJ-45 connector    
Other CPU I/O     Two RS232 serial ports ("COM1" and "COM2") (1)
Parallel port ("LPT1")
Two PS/2 ports for keyboard and mouse connections
Two USB ports    
System Hardware Monitor     LM78 Monitor IC mapped to IRQ5, drives diagnostics indicator
Internal temperature via DS1620 IC
User configured via BIOS    
Other Features     M5819 Real Time Clock chip with 256 bytes RAM
MAX705 Watchdog Timer    
( 1 ) "COM2" is used by optional touchscreen interfaceSystem Hardware Monitor
The systems hardware monitor checks the following items:
2.8 V supply (CPU core)
3.3 V supply
5 V supply
12 V supply

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