104740-9710 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409710

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-9710 1047409710

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Cross reference number

ZEXEL 104740-9710 1047409710

Zexel num

Bosch num

Firm num

Name

104740-9710
104740-9713

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
AD27 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51.5 52.5

Difference in delivery mm3/st. 3

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 51.1 49.1 53.1

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52 51 53

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 44.2 42.1 46.3

Oil temperature degC 52 50 54

Injection timing adjustment_05

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33.6 30.6 36.6

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 33.6 31.6 35.6

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.8 7.7 13.9

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.2 8.8

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 45 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 260 520

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1700 1700 1700

Pressure kPa 579 550 608

Pressure kgf/cm2 5.9 5.6 6.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 431 392 470

Pressure kgf/cm2 4.4 4 4.8

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure kPa 579 540 618

Pressure kgf/cm2 5.9 5.5 6.3

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.6 2.4 2.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 700 700 700

Timer stroke mm 0.5 0.5

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.6 2.3 2.9

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.9 4.4 5.4

Oil temperature degC 50 48 52

_05

Pump speed r/min 2550 2550 2550

Timer stroke mm 7.4 6.9 7.8

Oil temperature degC 55 52 58

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 36 31 41

Information:

Table 1
CCM Error Codes
CCM Error Code Explanation Action Required
E00 No fault, normal operating mode None
E01 Setpoint (EEPROM) fault CCM passwords, unit addresses, or communication setups are corrupted. Reprogram from Phone-Book and Utilities pull-down menus.
E02 M5X message error Check customer generated M5X code
E03 Memory backup battery is weak Change battery. Refer to Operation and Maintenance Manual, "Battery - Replace"
E04 RS-232C link short circuit fault Check RS-232C cable, PC port, and CCM port
E05 Internal buffer overflow on RS-232C or Data Link fault Possibly caused by a slower than acceptable communication rate from the RS-232C port or an open CAT Data Link connection during RS-232C transmission. Increase communication rate and check CAT Data Link wires.
E06 Invalid CAT Data Link Message fault Caused by:
1. Too much traffic on CAT Data Link.
2. CAT Data Link wires too long.
Remove ECAP or other Caterpillar electronic service tool devices overloading CAT Data Link and check CAT Data Link wires.
E07 Miscellaneous CAT Data Link Fault Caused by:
1. (+/-) CAT Data Link shorted to (+/-) battery.
2. Internal hardware fault in CCM.
Check CAT Data Link wiring and then replace CCM if wiring is good.
E08 RS-232C link message fault (parity, data size) Check RS-232C protocol (communication rate, data bits, stop bits, parity) of CCM and PC.
888 Internal CCM fault Replace the CCM.