104740-9620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047409620 1670044g00

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 104740-9620 1047409620

NISSAN-DIESEL 1670044G00 1670044g00

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Cross reference number

ZEXEL 104740-9620 1047409620

NISSAN-DIESEL 1670044G00 1670044g00

Zexel num

Bosch num

Firm num

Name

104740-9620
104740-9624

1670044G00 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
AD4 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 48.5 48 49

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12.1 9.6 14.6

Injection timing adjustment_03

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 32.8 28.3 37.3

Injection timing adjustment_04

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 40.6 38.5 42.7

Injection timing adjustment_05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 48.5 47.5 49.5

Injection timing adjustment_06

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 47.1 45.1 49.1

Injection quantity adjustment

Pump speed r/min 2500 2500 2500

Average injection quantity mm3/st. 12.1 10.1 14.1

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 5

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6.5 4.5 8.5

Governor adjustment_03

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 2

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62.5 45 80

Basic *

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 258 522

Stop lever angle

Pump speed r/min 1700 1700 1700

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Basic *

Stop lever angle_02

Pump speed r/min 1700 1700 1700

Pressure kPa 578.5 549 608

Pressure kgf/cm2 5.9 5.6 6.2

Stop lever angle_03

Pump speed r/min 2150 2150 2150

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

0000001101

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.9 4.7 5.1

Basic *

_02

Pump speed r/min 1100 1100 1100

Timer stroke mm 2.6 2.2 3

_03

Pump speed r/min 1700 1700 1700

Timer stroke mm 4.9 4.6 5.2

_04

Pump speed r/min 2150 2150 2150

Timer stroke mm 6.6 6 7.2

_05

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.8 6.8 8.8

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg

Information:

Test Procedure
System Operation
The SLC 5/04 diagnostic indicators are located on the front of the following components: Power Supply, CPU and I/O Modules.The diagnostic indicators help trace the source of the fault. Faults can be found in the following components: Input devices, Output devices, Wiring and The controller.When the red "POWER" LED is illuminated and when the green "RUN" LED is illuminated, the processor is in normal operation.If the LED indicators are illuminated and an error exists, proceed to 1.
Illustration 1 g00562937
Functional Test
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 2.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Replace the processor.Reference: Troubleshooting, "Processor - Replace".The results of the preceding procedure are in the following list:
The error is corrected. Stop.
Errors are displayed on the LED indicators. Follow the procedures in the Troubleshooting, "Using LED Indicators to Troubleshoot Modules". Stop.