Information injection-pump assembly
ZEXEL
104740-9611
1047409611
NISSAN-DIESEL
1670043G12
1670043g12
Rating:
Cross reference number
ZEXEL
104740-9611
1047409611
NISSAN-DIESEL
1670043G12
1670043g12
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
(Solenoid timer adjustment condition)
OFF
Injection timing adjustment
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
52.3
51.8
52.8
Difference in delivery
mm3/st.
3
Basic
*
Injection timing adjustment_02
Pump speed
r/min
2550
2550
2550
Average injection quantity
mm3/st.
10.9
7.4
14.4
Injection timing adjustment_03
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
33.8
31.3
36.3
Injection timing adjustment_04
Pump speed
r/min
2150
2150
2150
Average injection quantity
mm3/st.
44.5
42.4
46.6
Injection timing adjustment_05
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
52.3
51.3
53.3
Injection timing adjustment_06
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
51.4
49.4
53.4
Injection quantity adjustment
Pump speed
r/min
2350
2350
2350
Average injection quantity
mm3/st.
33.8
31.8
35.8
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2700
2700
2700
Average injection quantity
mm3/st.
5
Governor adjustment
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.5
4.5
8.5
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
6.5
4.5
8.5
Governor adjustment_03
Pump speed
r/min
450
450
450
Average injection quantity
mm3/st.
2
Timer adjustment
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
62.5
45
80
Basic
*
Speed control lever angle
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF
Magnet OFF
0000000901
Pump speed
r/min
1100
1100
1100
Overflow quantity
cm3/min
390
258
522
_02
Pump speed
r/min
1100
1100
1100
Overflow quantity
cm3/min
489
360
618
Remarks
Without an O-ring
Without an O-ring
Stop lever angle
Pump speed
r/min
1100
1100
1100
Pressure with S/T ON
kPa
480.5
441
520
Pressure with S/T ON
kgf/cm2
4.9
4.5
5.3
Pressure with S/T OFF
kPa
372.5
343
402
Pressure with S/T OFF
kgf/cm2
3.8
3.5
4.1
Basic
*
Stop lever angle_02
Pump speed
r/min
1100
1100
1100
Pressure with S/T ON
kPa
480.5
441
520
Pressure with S/T ON
kgf/cm2
4.9
4.5
5.3
Pressure with S/T OFF
kPa
372.5
343
402
Pressure with S/T OFF
kgf/cm2
3.8
3.5
4.1
Stop lever angle_03
Pump speed
r/min
1700
1700
1700
Pressure with S/T ON
kPa
618
579
657
Pressure with S/T ON
kgf/cm2
6.3
5.9
6.7
Pressure with S/T OFF
kPa
510
481
539
Pressure with S/T OFF
kgf/cm2
5.2
4.9
5.5
Stop lever angle_04
Pump speed
r/min
2150
2150
2150
Pressure with S/T OFF
kPa
598.5
569
628
Pressure with S/T OFF
kgf/cm2
6.1
5.8
6.4
0000001101
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
4.2
3.8
4.6
Timer stroke with S/T OFF
mm
2.5
2.3
2.7
Basic
*
_02
Pump speed
r/min
1100
1100
1100
Timer stroke with S/T ON
mm
4.2
3.7
4.7
Timer stroke with S/T OFF
mm
2.5
2.2
2.8
_03
Pump speed
r/min
1700
1700
1700
Timer stroke with S/T ON
mm
6.2
5.4
7
Timer stroke with S/T OFF
mm
4.6
4
5.2
_04
Pump speed
r/min
2550
2550
2550
Timer stroke with S/T OFF
mm
7.3
6.8
7.8
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1
0.9
1.1
Control lever angle alpha
deg.
55.5
51.5
59.5
Control lever angle beta
deg.
36
31
41
Test data Ex:
0000001801 CONTROL LEVER ANGLE
Control lever angle measurement
1. Measure dimension Ya between the end of the lever and the flange face.
2. Measure the lever angle from the pin hole R (plate).
(A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=31~41deg
0000001901 POTENTIOMETER ADJUSTMENT
Injection quantity at pump speed N1 and lever position a (shim thickness L1)
Voltage conversion formula: V+-0.03 = 0.077Q+2.63 (Applied voltage Vi)
Confirm at least V1 at full lever position.
----------
N1=750r/min a=9.1+-0.5deg L1=6.0+-0.05mm V1=6++V Vi=10V
----------
----------
N1=750r/min a=9.1+-0.5deg L1=6.0+-0.05mm V1=6++V Vi=10V
----------
Information:
Test Procedure
System Operation
The discrete output modules are digital modules. The output modules provide control of voltage. An output module provides power for the following list of functions: Energizing the Lamps, Energizing the Relays, Energizing the Fuel Shutoff Solenoid and Energizing the Air Shutoff Solenoid.
Illustration 1 g00563503
Diagram of the programmable logic controller
Illustration 2 g00563596
Schematic of the discrete outputFunctional Test
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 2.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Test the channel.
Disconnect the load from the channel that is being tested.
Create the condition that activates the channel.The results of the preceding procedure are in the following list:
The LED on the module illuminates. Proceed to 3.
The LED on the module does not illuminate. Replace the module. Verify that the repair resolves the problem. Refer to Maintenance Procedure, "Input Module and Output Module - Replace". Stop.
Measure the voltage of the channel.
Measure the voltage of the channel.The results of the preceding procedure are in the following list:
The voltage of the channel and the voltage of the module are equal. Stop.
The voltage of the channel and the voltage of the module are not equal. Refer to Troubleshooting, "System Power"Stop.
System Operation
The discrete output modules are digital modules. The output modules provide control of voltage. An output module provides power for the following list of functions: Energizing the Lamps, Energizing the Relays, Energizing the Fuel Shutoff Solenoid and Energizing the Air Shutoff Solenoid.
Illustration 1 g00563503
Diagram of the programmable logic controller
Illustration 2 g00563596
Schematic of the discrete outputFunctional Test
Check the electrical connectors and check the wiring.
Bodily contact with electrical potential can cause bodily injury or death.To avoid the possibility of injury or death, ensure that the main power supply has been disconnected before performing any maintenance or removing any modules.
Disconnect the power supply.
Check the electrical connectors and check the wiring for damage or bad connections.
Verify that all modules are properly seated.
Verify the status of the LED on the SLC 5/04.The results of the preceding procedure are in the following list:
All of the components are fully installed. All of the components are free of corrosion. All of the components are free of damage. All of the modules are properly seated. Proceed to 2.
The components are not fully installed. The components are not free of corrosion. The components are damaged. All of the modules are not properly seated. Repair the component. Verify that the repair resolves the problem. STOP.
Test the channel.
Disconnect the load from the channel that is being tested.
Create the condition that activates the channel.The results of the preceding procedure are in the following list:
The LED on the module illuminates. Proceed to 3.
The LED on the module does not illuminate. Replace the module. Verify that the repair resolves the problem. Refer to Maintenance Procedure, "Input Module and Output Module - Replace". Stop.
Measure the voltage of the channel.
Measure the voltage of the channel.The results of the preceding procedure are in the following list:
The voltage of the channel and the voltage of the module are equal. Stop.
The voltage of the channel and the voltage of the module are not equal. Refer to Troubleshooting, "System Power"Stop.